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SAE-AISI 50B60 Steel vs. B535.0 Aluminum

SAE-AISI 50B60 steel belongs to the iron alloys classification, while B535.0 aluminum belongs to the aluminum alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 50B60 steel and the bottom bar is B535.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 180 to 190
65
Elastic (Young's, Tensile) Modulus, GPa 190
66
Elongation at Break, % 12 to 20
10
Fatigue Strength, MPa 240 to 330
62
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 72
25
Shear Strength, MPa 380
210
Tensile Strength: Ultimate (UTS), MPa 610 to 630
260
Tensile Strength: Yield (Proof), MPa 350 to 530
130

Thermal Properties

Latent Heat of Fusion, J/g 250
390
Maximum Temperature: Mechanical, °C 410
170
Melting Completion (Liquidus), °C 1450
630
Melting Onset (Solidus), °C 1410
550
Specific Heat Capacity, J/kg-K 470
910
Thermal Conductivity, W/m-K 45
96
Thermal Expansion, µm/m-K 12
25

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.2
24
Electrical Conductivity: Equal Weight (Specific), % IACS 8.3
82

Otherwise Unclassified Properties

Base Metal Price, % relative 2.0
9.5
Density, g/cm3 7.8
2.6
Embodied Carbon, kg CO2/kg material 1.4
9.4
Embodied Energy, MJ/kg 19
160
Embodied Water, L/kg 48
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 71 to 100
22
Resilience: Unit (Modulus of Resilience), kJ/m3 330 to 750
130
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
51
Strength to Weight: Axial, points 22 to 23
28
Strength to Weight: Bending, points 20 to 21
35
Thermal Diffusivity, mm2/s 12
40
Thermal Shock Resistance, points 20
11

Alloy Composition


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Aluminum (Al), % 0
91.7 to 93.4
Boron (B), % 0.00050 to 0.0030
0
Carbon (C), % 0.56 to 0.64
0
Chromium (Cr), % 0.4 to 0.6
0
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 97.3 to 98.1
0 to 0.15
Magnesium (Mg), % 0
6.5 to 7.5
Manganese (Mn), % 0.75 to 1.0
0 to 0.050
Phosphorus (P), % 0 to 0.035
0
Silicon (Si), % 0.15 to 0.35
0 to 0.15
Sulfur (S), % 0 to 0.040
0
Titanium (Ti), % 0
0.1 to 0.25
Residuals, % 0
0 to 0.15