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SAE-AISI 5135 Steel vs. SAE-AISI 6118 Steel

Both SAE-AISI 5135 steel and SAE-AISI 6118 steel are iron alloys. Both are furnished in the annealed condition. Their average alloy composition is basically identical.

For each property being compared, the top bar is SAE-AISI 5135 steel and the bottom bar is SAE-AISI 6118 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 150
140
Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 22
23
Fatigue Strength, MPa 240
210
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 73
73
Shear Strength, MPa 320
300
Tensile Strength: Ultimate (UTS), MPa 510
470
Tensile Strength: Yield (Proof), MPa 340
290

Thermal Properties

Latent Heat of Fusion, J/g 250
250
Maximum Temperature: Mechanical, °C 420
410
Melting Completion (Liquidus), °C 1460
1460
Melting Onset (Solidus), °C 1420
1420
Specific Heat Capacity, J/kg-K 470
470
Thermal Conductivity, W/m-K 45
45
Thermal Expansion, µm/m-K 12
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.2
7.1
Electrical Conductivity: Equal Weight (Specific), % IACS 8.3
8.2

Otherwise Unclassified Properties

Base Metal Price, % relative 2.2
2.1
Density, g/cm3 7.8
7.8
Embodied Carbon, kg CO2/kg material 1.4
1.7
Embodied Energy, MJ/kg 19
23
Embodied Water, L/kg 50
49

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 100
93
Resilience: Unit (Modulus of Resilience), kJ/m3 300
220
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
24
Strength to Weight: Axial, points 18
17
Strength to Weight: Bending, points 18
17
Thermal Diffusivity, mm2/s 12
12
Thermal Shock Resistance, points 16
14

Alloy Composition

Carbon (C), % 0.33 to 0.38
0.16 to 0.21
Chromium (Cr), % 0.8 to 1.1
0.5 to 0.7
Iron (Fe), % 97.3 to 98.1
97.8 to 98.6
Manganese (Mn), % 0.6 to 0.8
0.5 to 0.7
Phosphorus (P), % 0 to 0.035
0 to 0.035
Silicon (Si), % 0.15 to 0.35
0.15 to 0.35
Sulfur (S), % 0 to 0.040
0 to 0.040
Vanadium (V), % 0
0.1 to 0.15