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SAE-AISI 5160 Steel vs. Nickel 690

SAE-AISI 5160 steel belongs to the iron alloys classification, while nickel 690 belongs to the nickel alloys.

For each property being compared, the top bar is SAE-AISI 5160 steel and the bottom bar is nickel 690.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 200 to 340
90
Elastic (Young's, Tensile) Modulus, GPa 190
200
Elongation at Break, % 12 to 18
3.4 to 34
Fatigue Strength, MPa 180 to 650
180 to 300
Poisson's Ratio 0.29
0.28
Shear Modulus, GPa 73
79
Shear Strength, MPa 390 to 700
420 to 570
Tensile Strength: Ultimate (UTS), MPa 660 to 1150
640 to 990
Tensile Strength: Yield (Proof), MPa 280 to 1010
250 to 760

Thermal Properties

Latent Heat of Fusion, J/g 250
320
Maximum Temperature: Mechanical, °C 420
1010
Melting Completion (Liquidus), °C 1450
1380
Melting Onset (Solidus), °C 1410
1340
Specific Heat Capacity, J/kg-K 470
470
Thermal Conductivity, W/m-K 43
14
Thermal Expansion, µm/m-K 13
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.2
1.5
Electrical Conductivity: Equal Weight (Specific), % IACS 8.3
1.6

Otherwise Unclassified Properties

Base Metal Price, % relative 2.1
50
Density, g/cm3 7.8
8.3
Embodied Carbon, kg CO2/kg material 1.4
8.2
Embodied Energy, MJ/kg 19
120
Embodied Water, L/kg 50
290

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 73 to 160
31 to 170
Resilience: Unit (Modulus of Resilience), kJ/m3 200 to 2700
160 to 1440
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
24
Strength to Weight: Axial, points 23 to 41
21 to 33
Strength to Weight: Bending, points 22 to 31
20 to 27
Thermal Diffusivity, mm2/s 12
3.5
Thermal Shock Resistance, points 19 to 34
16 to 25

Alloy Composition

Carbon (C), % 0.56 to 0.61
0 to 0.050
Chromium (Cr), % 0.7 to 0.9
27 to 31
Copper (Cu), % 0
0 to 0.5
Iron (Fe), % 97.1 to 97.8
7.0 to 11
Manganese (Mn), % 0.75 to 1.0
0 to 0.5
Nickel (Ni), % 0
58 to 66
Phosphorus (P), % 0 to 0.035
0
Silicon (Si), % 0.15 to 0.35
0 to 0.5
Sulfur (S), % 0 to 0.040
0 to 0.015

Comparable Variants