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SAE-AISI 52100 Steel vs. 2117 Aluminum

SAE-AISI 52100 steel belongs to the iron alloys classification, while 2117 aluminum belongs to the aluminum alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 52100 steel and the bottom bar is 2117 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 180 to 210
70
Elastic (Young's, Tensile) Modulus, GPa 190
71
Elongation at Break, % 10 to 20
26
Fatigue Strength, MPa 250 to 340
95
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 72
27
Shear Strength, MPa 370 to 420
200
Tensile Strength: Ultimate (UTS), MPa 590 to 2010
300
Tensile Strength: Yield (Proof), MPa 360 to 560
170

Thermal Properties

Latent Heat of Fusion, J/g 250
400
Maximum Temperature: Mechanical, °C 430
220
Melting Completion (Liquidus), °C 1450
650
Melting Onset (Solidus), °C 1410
550
Specific Heat Capacity, J/kg-K 470
880
Thermal Conductivity, W/m-K 47
150
Thermal Expansion, µm/m-K 12 to 13
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.3
40
Electrical Conductivity: Equal Weight (Specific), % IACS 8.5
120

Otherwise Unclassified Properties

Base Metal Price, % relative 2.4
10
Density, g/cm3 7.8
3.0
Embodied Carbon, kg CO2/kg material 1.5
8.2
Embodied Energy, MJ/kg 20
150
Embodied Water, L/kg 51
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 54 to 310
64
Resilience: Unit (Modulus of Resilience), kJ/m3 350 to 840
190
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
47
Strength to Weight: Axial, points 21 to 72
28
Strength to Weight: Bending, points 20 to 45
33
Thermal Diffusivity, mm2/s 13
59
Thermal Shock Resistance, points 19 to 61
12

Alloy Composition


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Aluminum (Al), % 0
91 to 97.6
Carbon (C), % 0.93 to 1.1
0
Chromium (Cr), % 1.4 to 1.6
0 to 0.1
Copper (Cu), % 0
2.2 to 4.5
Iron (Fe), % 96.5 to 97.3
0 to 0.7
Magnesium (Mg), % 0
0.2 to 1.0
Manganese (Mn), % 0.25 to 0.45
0.4 to 1.0
Phosphorus (P), % 0 to 0.025
0
Silicon (Si), % 0.15 to 0.35
0.2 to 0.8
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
0 to 0.25
Zirconium (Zr), % 0
0 to 0.25
Residuals, % 0
0 to 0.15