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SAE-AISI 52100 Steel vs. 332.0 Aluminum

SAE-AISI 52100 steel belongs to the iron alloys classification, while 332.0 aluminum belongs to the aluminum alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 52100 steel and the bottom bar is 332.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 180 to 210
110
Elastic (Young's, Tensile) Modulus, GPa 190
73
Elongation at Break, % 10 to 20
1.0
Fatigue Strength, MPa 250 to 340
90
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 72
27
Shear Strength, MPa 370 to 420
190
Tensile Strength: Ultimate (UTS), MPa 590 to 2010
250
Tensile Strength: Yield (Proof), MPa 360 to 560
190

Thermal Properties

Latent Heat of Fusion, J/g 250
530
Maximum Temperature: Mechanical, °C 430
170
Melting Completion (Liquidus), °C 1450
580
Melting Onset (Solidus), °C 1410
530
Specific Heat Capacity, J/kg-K 470
880
Thermal Conductivity, W/m-K 47
100
Thermal Expansion, µm/m-K 12 to 13
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.3
26
Electrical Conductivity: Equal Weight (Specific), % IACS 8.5
84

Otherwise Unclassified Properties

Base Metal Price, % relative 2.4
10
Density, g/cm3 7.8
2.8
Embodied Carbon, kg CO2/kg material 1.5
7.8
Embodied Energy, MJ/kg 20
140
Embodied Water, L/kg 51
1040

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 54 to 310
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 350 to 840
250
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 24
50
Strength to Weight: Axial, points 21 to 72
24
Strength to Weight: Bending, points 20 to 45
31
Thermal Diffusivity, mm2/s 13
42
Thermal Shock Resistance, points 19 to 61
12

Alloy Composition


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Aluminum (Al), % 0
80.1 to 89
Carbon (C), % 0.93 to 1.1
0
Chromium (Cr), % 1.4 to 1.6
0
Copper (Cu), % 0
2.0 to 4.0
Iron (Fe), % 96.5 to 97.3
0 to 1.2
Magnesium (Mg), % 0
0.5 to 1.5
Manganese (Mn), % 0.25 to 0.45
0 to 0.5
Nickel (Ni), % 0
0 to 0.5
Phosphorus (P), % 0 to 0.025
0
Silicon (Si), % 0.15 to 0.35
8.5 to 10.5
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
0 to 1.0
Residuals, % 0
0 to 0.5