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SAE-AISI 52100 Steel vs. 380.0 Aluminum

SAE-AISI 52100 steel belongs to the iron alloys classification, while 380.0 aluminum belongs to the aluminum alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 52100 steel and the bottom bar is 380.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 180 to 210
80
Elastic (Young's, Tensile) Modulus, GPa 190
74
Elongation at Break, % 10 to 20
3.0
Fatigue Strength, MPa 250 to 340
140
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 72
28
Shear Strength, MPa 370 to 420
190
Tensile Strength: Ultimate (UTS), MPa 590 to 2010
320
Tensile Strength: Yield (Proof), MPa 360 to 560
160

Thermal Properties

Latent Heat of Fusion, J/g 250
510
Maximum Temperature: Mechanical, °C 430
170
Melting Completion (Liquidus), °C 1450
590
Melting Onset (Solidus), °C 1410
540
Specific Heat Capacity, J/kg-K 470
870
Thermal Conductivity, W/m-K 47
100
Thermal Expansion, µm/m-K 12 to 13
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.3
27
Electrical Conductivity: Equal Weight (Specific), % IACS 8.5
83

Otherwise Unclassified Properties

Base Metal Price, % relative 2.4
10
Density, g/cm3 7.8
2.9
Embodied Carbon, kg CO2/kg material 1.5
7.5
Embodied Energy, MJ/kg 20
140
Embodied Water, L/kg 51
1040

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 54 to 310
8.0
Resilience: Unit (Modulus of Resilience), kJ/m3 350 to 840
170
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
48
Strength to Weight: Axial, points 21 to 72
31
Strength to Weight: Bending, points 20 to 45
36
Thermal Diffusivity, mm2/s 13
40
Thermal Shock Resistance, points 19 to 61
14

Alloy Composition


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Aluminum (Al), % 0
79.6 to 89.5
Carbon (C), % 0.93 to 1.1
0
Chromium (Cr), % 1.4 to 1.6
0
Copper (Cu), % 0
3.0 to 4.0
Iron (Fe), % 96.5 to 97.3
0 to 2.0
Magnesium (Mg), % 0
0 to 0.1
Manganese (Mn), % 0.25 to 0.45
0 to 0.5
Nickel (Ni), % 0
0 to 0.5
Phosphorus (P), % 0 to 0.025
0
Silicon (Si), % 0.15 to 0.35
7.5 to 9.5
Sulfur (S), % 0 to 0.015
0
Tin (Sn), % 0
0 to 0.35
Zinc (Zn), % 0
0 to 3.0
Residuals, % 0
0 to 0.5