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SAE-AISI 9254 Steel vs. S42010 Stainless Steel

Both SAE-AISI 9254 steel and S42010 stainless steel are iron alloys. Both are furnished in the annealed condition. They have 85% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 9254 steel and the bottom bar is S42010 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
200
Elongation at Break, % 20
18
Fatigue Strength, MPa 280
220
Poisson's Ratio 0.29
0.28
Shear Modulus, GPa 72
76
Shear Strength, MPa 410
370
Tensile Strength: Ultimate (UTS), MPa 660
590
Tensile Strength: Yield (Proof), MPa 410
350

Thermal Properties

Latent Heat of Fusion, J/g 270
280
Maximum Temperature: Mechanical, °C 410
800
Melting Completion (Liquidus), °C 1440
1440
Melting Onset (Solidus), °C 1400
1400
Specific Heat Capacity, J/kg-K 480
480
Thermal Conductivity, W/m-K 46
29
Thermal Expansion, µm/m-K 13
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
2.7
Electrical Conductivity: Equal Weight (Specific), % IACS 8.6
3.2

Otherwise Unclassified Properties

Base Metal Price, % relative 2.2
8.5
Density, g/cm3 7.7
7.7
Embodied Carbon, kg CO2/kg material 1.5
2.2
Embodied Energy, MJ/kg 20
30
Embodied Water, L/kg 49
110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 110
95
Resilience: Unit (Modulus of Resilience), kJ/m3 450
310
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 24
21
Strength to Weight: Bending, points 22
20
Thermal Diffusivity, mm2/s 12
7.9
Thermal Shock Resistance, points 20
21

Alloy Composition

Carbon (C), % 0.51 to 0.59
0.15 to 0.3
Chromium (Cr), % 0.6 to 0.8
13.5 to 15
Iron (Fe), % 96.1 to 97.1
80.9 to 85.6
Manganese (Mn), % 0.6 to 0.8
0 to 1.0
Molybdenum (Mo), % 0
0.4 to 0.85
Nickel (Ni), % 0
0.35 to 0.85
Phosphorus (P), % 0 to 0.035
0 to 0.040
Silicon (Si), % 1.2 to 1.6
0 to 1.0
Sulfur (S), % 0 to 0.040
0 to 0.030