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SAE-AISI 9254 Steel vs. ZK40A Magnesium

SAE-AISI 9254 steel belongs to the iron alloys classification, while ZK40A magnesium belongs to the magnesium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 9254 steel and the bottom bar is ZK40A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
45
Elongation at Break, % 20
4.2
Fatigue Strength, MPa 280
190
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 72
17
Shear Strength, MPa 410
160
Tensile Strength: Ultimate (UTS), MPa 660
280
Tensile Strength: Yield (Proof), MPa 410
260

Thermal Properties

Latent Heat of Fusion, J/g 270
340
Maximum Temperature: Mechanical, °C 410
120
Melting Completion (Liquidus), °C 1440
600
Melting Onset (Solidus), °C 1400
540
Specific Heat Capacity, J/kg-K 480
970
Thermal Conductivity, W/m-K 46
110
Thermal Expansion, µm/m-K 13
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
27
Electrical Conductivity: Equal Weight (Specific), % IACS 8.6
130

Otherwise Unclassified Properties

Base Metal Price, % relative 2.2
13
Density, g/cm3 7.7
1.8
Embodied Carbon, kg CO2/kg material 1.5
24
Embodied Energy, MJ/kg 20
160
Embodied Water, L/kg 49
950

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 110
12
Resilience: Unit (Modulus of Resilience), kJ/m3 450
740
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 25
65
Strength to Weight: Axial, points 24
43
Strength to Weight: Bending, points 22
53
Thermal Diffusivity, mm2/s 12
62
Thermal Shock Resistance, points 20
17

Alloy Composition


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Carbon (C), % 0.51 to 0.59
0
Chromium (Cr), % 0.6 to 0.8
0
Iron (Fe), % 96.1 to 97.1
0
Magnesium (Mg), % 0
94.2 to 96.1
Manganese (Mn), % 0.6 to 0.8
0
Phosphorus (P), % 0 to 0.035
0
Silicon (Si), % 1.2 to 1.6
0
Sulfur (S), % 0 to 0.040
0
Zinc (Zn), % 0
3.5 to 4.5
Zirconium (Zr), % 0
0.45 to 1.0
Residuals, % 0
0 to 0.3