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SAE-AISI 9255 Steel vs. AISI 304 Stainless Steel

Both SAE-AISI 9255 steel and AISI 304 stainless steel are iron alloys. They have 72% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 9255 steel and the bottom bar is AISI 304 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 200
170 to 360
Elastic (Young's, Tensile) Modulus, GPa 190
200
Elongation at Break, % 21
8.0 to 43
Fatigue Strength, MPa 270
210 to 440
Poisson's Ratio 0.29
0.28
Shear Modulus, GPa 72
77
Shear Strength, MPa 430
400 to 690
Tensile Strength: Ultimate (UTS), MPa 680
580 to 1180
Tensile Strength: Yield (Proof), MPa 390
230 to 860

Thermal Properties

Latent Heat of Fusion, J/g 280
290
Maximum Temperature: Mechanical, °C 400
710
Melting Completion (Liquidus), °C 1430
1450
Melting Onset (Solidus), °C 1390
1400
Specific Heat Capacity, J/kg-K 480
480
Thermal Conductivity, W/m-K 46
16
Thermal Expansion, µm/m-K 13
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 8.6
2.7

Otherwise Unclassified Properties

Base Metal Price, % relative 2.0
15
Density, g/cm3 7.7
7.8
Embodied Carbon, kg CO2/kg material 1.5
3.0
Embodied Energy, MJ/kg 20
43
Embodied Water, L/kg 46
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
86 to 250
Resilience: Unit (Modulus of Resilience), kJ/m3 400
140 to 1870
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 24
21 to 42
Strength to Weight: Bending, points 22
20 to 32
Thermal Diffusivity, mm2/s 13
4.2
Thermal Shock Resistance, points 21
12 to 25

Alloy Composition

Carbon (C), % 0.51 to 0.59
0 to 0.080
Chromium (Cr), % 0
18 to 20
Iron (Fe), % 96.2 to 97
66.5 to 74
Manganese (Mn), % 0.7 to 1.0
0 to 2.0
Nickel (Ni), % 0
8.0 to 10.5
Nitrogen (N), % 0
0 to 0.1
Phosphorus (P), % 0 to 0.035
0 to 0.045
Silicon (Si), % 1.8 to 2.2
0 to 0.75
Sulfur (S), % 0 to 0.040
0 to 0.030