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SAE-AISI 9255 Steel vs. AISI 430 Stainless Steel

Both SAE-AISI 9255 steel and AISI 430 stainless steel are iron alloys. Both are furnished in the annealed condition. They have 83% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 9255 steel and the bottom bar is AISI 430 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 200
160
Elastic (Young's, Tensile) Modulus, GPa 190
200
Elongation at Break, % 21
24
Fatigue Strength, MPa 270
180
Poisson's Ratio 0.29
0.28
Shear Modulus, GPa 72
77
Shear Strength, MPa 430
320
Tensile Strength: Ultimate (UTS), MPa 680
500
Tensile Strength: Yield (Proof), MPa 390
260

Thermal Properties

Latent Heat of Fusion, J/g 280
280
Maximum Temperature: Mechanical, °C 400
870
Melting Completion (Liquidus), °C 1430
1510
Melting Onset (Solidus), °C 1390
1430
Specific Heat Capacity, J/kg-K 480
480
Thermal Conductivity, W/m-K 46
25
Thermal Expansion, µm/m-K 13
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 8.6
3.4

Otherwise Unclassified Properties

Base Metal Price, % relative 2.0
8.5
Density, g/cm3 7.7
7.7
Embodied Carbon, kg CO2/kg material 1.5
2.1
Embodied Energy, MJ/kg 20
30
Embodied Water, L/kg 46
120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
100
Resilience: Unit (Modulus of Resilience), kJ/m3 400
170
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 24
18
Strength to Weight: Bending, points 22
18
Thermal Diffusivity, mm2/s 13
6.7
Thermal Shock Resistance, points 21
18

Alloy Composition

Carbon (C), % 0.51 to 0.59
0 to 0.12
Chromium (Cr), % 0
16 to 18
Iron (Fe), % 96.2 to 97
79.1 to 84
Manganese (Mn), % 0.7 to 1.0
0 to 1.0
Nickel (Ni), % 0
0 to 0.75
Phosphorus (P), % 0 to 0.035
0 to 0.040
Silicon (Si), % 1.8 to 2.2
0 to 1.0
Sulfur (S), % 0 to 0.040
0 to 0.030