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SAE-AISI 9255 Steel vs. AISI 439 Stainless Steel

Both SAE-AISI 9255 steel and AISI 439 stainless steel are iron alloys. Both are furnished in the annealed condition. They have 81% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 9255 steel and the bottom bar is AISI 439 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 200
160
Elastic (Young's, Tensile) Modulus, GPa 190
200
Elongation at Break, % 21
23
Fatigue Strength, MPa 270
170
Poisson's Ratio 0.29
0.28
Shear Modulus, GPa 72
77
Shear Strength, MPa 430
310
Tensile Strength: Ultimate (UTS), MPa 680
490
Tensile Strength: Yield (Proof), MPa 390
250

Thermal Properties

Latent Heat of Fusion, J/g 280
280
Maximum Temperature: Mechanical, °C 400
890
Melting Completion (Liquidus), °C 1430
1510
Melting Onset (Solidus), °C 1390
1430
Specific Heat Capacity, J/kg-K 480
480
Thermal Conductivity, W/m-K 46
25
Thermal Expansion, µm/m-K 13
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 8.6
3.4

Otherwise Unclassified Properties

Base Metal Price, % relative 2.0
9.0
Density, g/cm3 7.7
7.7
Embodied Carbon, kg CO2/kg material 1.5
2.3
Embodied Energy, MJ/kg 20
34
Embodied Water, L/kg 46
120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
95
Resilience: Unit (Modulus of Resilience), kJ/m3 400
160
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 24
18
Strength to Weight: Bending, points 22
18
Thermal Diffusivity, mm2/s 13
6.7
Thermal Shock Resistance, points 21
16

Alloy Composition

Aluminum (Al), % 0
0 to 0.15
Carbon (C), % 0.51 to 0.59
0 to 0.030
Chromium (Cr), % 0
17 to 19
Iron (Fe), % 96.2 to 97
77.1 to 82.8
Manganese (Mn), % 0.7 to 1.0
0 to 1.0
Nickel (Ni), % 0
0 to 0.5
Nitrogen (N), % 0
0 to 0.030
Phosphorus (P), % 0 to 0.035
0 to 0.040
Silicon (Si), % 1.8 to 2.2
0 to 1.0
Sulfur (S), % 0 to 0.040
0 to 0.030
Titanium (Ti), % 0
0.2 to 1.1