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SAE-AISI 9255 Steel vs. AWS ER110S-1

Both SAE-AISI 9255 steel and AWS ER110S-1 are iron alloys. They have a very high 96% of their average alloy composition in common. There are 27 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 9255 steel and the bottom bar is AWS ER110S-1.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 21
17
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 72
73
Tensile Strength: Ultimate (UTS), MPa 680
870
Tensile Strength: Yield (Proof), MPa 390
740

Thermal Properties

Latent Heat of Fusion, J/g 280
250
Melting Completion (Liquidus), °C 1430
1460
Melting Onset (Solidus), °C 1390
1410
Specific Heat Capacity, J/kg-K 480
470
Thermal Conductivity, W/m-K 46
47
Thermal Expansion, µm/m-K 13
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
7.7
Electrical Conductivity: Equal Weight (Specific), % IACS 8.6
8.8

Otherwise Unclassified Properties

Base Metal Price, % relative 2.0
4.0
Density, g/cm3 7.7
7.8
Embodied Carbon, kg CO2/kg material 1.5
1.8
Embodied Energy, MJ/kg 20
25
Embodied Water, L/kg 46
55

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
140
Resilience: Unit (Modulus of Resilience), kJ/m3 400
1460
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 25
24
Strength to Weight: Axial, points 24
31
Strength to Weight: Bending, points 22
26
Thermal Diffusivity, mm2/s 13
13
Thermal Shock Resistance, points 21
26

Alloy Composition


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Aluminum (Al), % 0
0 to 0.1
Carbon (C), % 0.51 to 0.59
0 to 0.090
Chromium (Cr), % 0
0 to 0.5
Copper (Cu), % 0
0 to 0.25
Iron (Fe), % 96.2 to 97
92.8 to 96.3
Manganese (Mn), % 0.7 to 1.0
1.4 to 1.8
Molybdenum (Mo), % 0
0.25 to 0.55
Nickel (Ni), % 0
1.9 to 2.6
Phosphorus (P), % 0 to 0.035
0 to 0.010
Silicon (Si), % 1.8 to 2.2
0.2 to 0.55
Sulfur (S), % 0 to 0.040
0 to 0.010
Titanium (Ti), % 0
0 to 0.1
Vanadium (V), % 0
0 to 0.040
Zirconium (Zr), % 0
0 to 0.1
Residuals, % 0
0 to 0.5