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SAE-AISI 9255 Steel vs. SAE-AISI 1118 Steel

Both SAE-AISI 9255 steel and SAE-AISI 1118 steel are iron alloys. They have a very high 98% of their average alloy composition in common.

For each property being compared, the top bar is SAE-AISI 9255 steel and the bottom bar is SAE-AISI 1118 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 200
140
Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 21
13
Fatigue Strength, MPa 270
260
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 72
73
Shear Strength, MPa 430
300
Tensile Strength: Ultimate (UTS), MPa 680
490
Tensile Strength: Yield (Proof), MPa 390
410

Thermal Properties

Latent Heat of Fusion, J/g 280
250
Maximum Temperature: Mechanical, °C 400
400
Melting Completion (Liquidus), °C 1430
1460
Melting Onset (Solidus), °C 1390
1420
Specific Heat Capacity, J/kg-K 480
470
Thermal Conductivity, W/m-K 46
52
Thermal Expansion, µm/m-K 13
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
7.1
Electrical Conductivity: Equal Weight (Specific), % IACS 8.6
8.1

Otherwise Unclassified Properties

Base Metal Price, % relative 2.0
1.9
Density, g/cm3 7.7
7.8
Embodied Carbon, kg CO2/kg material 1.5
1.4
Embodied Energy, MJ/kg 20
19
Embodied Water, L/kg 46
47

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
61
Resilience: Unit (Modulus of Resilience), kJ/m3 400
450
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 25
24
Strength to Weight: Axial, points 24
17
Strength to Weight: Bending, points 22
18
Thermal Diffusivity, mm2/s 13
14
Thermal Shock Resistance, points 21
15

Alloy Composition

Carbon (C), % 0.51 to 0.59
0.14 to 0.2
Iron (Fe), % 96.2 to 97
98 to 98.5
Manganese (Mn), % 0.7 to 1.0
1.3 to 1.6
Phosphorus (P), % 0 to 0.035
0 to 0.040
Silicon (Si), % 1.8 to 2.2
0
Sulfur (S), % 0 to 0.040
0.080 to 0.13