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SAE-AISI 9255 Steel vs. SAE-AISI 4340M Steel

Both SAE-AISI 9255 steel and SAE-AISI 4340M steel are iron alloys. Both are furnished in the annealed condition. They have a very high 97% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 9255 steel and the bottom bar is SAE-AISI 4340M steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 200
710
Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 21
6.0
Fatigue Strength, MPa 270
690
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 72
72
Shear Strength, MPa 430
1360
Tensile Strength: Ultimate (UTS), MPa 680
2340
Tensile Strength: Yield (Proof), MPa 390
1240

Thermal Properties

Latent Heat of Fusion, J/g 280
280
Maximum Temperature: Mechanical, °C 400
430
Melting Completion (Liquidus), °C 1430
1440
Melting Onset (Solidus), °C 1390
1400
Specific Heat Capacity, J/kg-K 480
480
Thermal Conductivity, W/m-K 46
38
Thermal Expansion, µm/m-K 13
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
7.8
Electrical Conductivity: Equal Weight (Specific), % IACS 8.6
9.1

Otherwise Unclassified Properties

Base Metal Price, % relative 2.0
3.9
Density, g/cm3 7.7
7.8
Embodied Carbon, kg CO2/kg material 1.5
1.9
Embodied Energy, MJ/kg 20
26
Embodied Water, L/kg 46
55

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
120
Resilience: Unit (Modulus of Resilience), kJ/m3 400
4120
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 24
84
Strength to Weight: Bending, points 22
51
Thermal Diffusivity, mm2/s 13
10
Thermal Shock Resistance, points 21
70

Alloy Composition

Carbon (C), % 0.51 to 0.59
0.38 to 0.43
Chromium (Cr), % 0
0.7 to 1.0
Iron (Fe), % 96.2 to 97
93.3 to 94.8
Manganese (Mn), % 0.7 to 1.0
0.65 to 0.9
Molybdenum (Mo), % 0
0.35 to 0.45
Nickel (Ni), % 0
1.7 to 2.0
Phosphorus (P), % 0 to 0.035
0 to 0.012
Silicon (Si), % 1.8 to 2.2
1.5 to 1.8
Sulfur (S), % 0 to 0.040
0 to 0.012
Vanadium (V), % 0
0.050 to 0.1