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SAE-AISI 9255 Steel vs. S21460 Stainless Steel

Both SAE-AISI 9255 steel and S21460 stainless steel are iron alloys. Both are furnished in the annealed condition. They have 62% of their average alloy composition in common. There are 27 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 9255 steel and the bottom bar is S21460 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 200
250
Elastic (Young's, Tensile) Modulus, GPa 190
200
Elongation at Break, % 21
46
Fatigue Strength, MPa 270
390
Poisson's Ratio 0.29
0.28
Shear Modulus, GPa 72
77
Shear Strength, MPa 430
580
Tensile Strength: Ultimate (UTS), MPa 680
830
Tensile Strength: Yield (Proof), MPa 390
430

Thermal Properties

Latent Heat of Fusion, J/g 280
290
Maximum Temperature: Mechanical, °C 400
920
Melting Completion (Liquidus), °C 1430
1380
Melting Onset (Solidus), °C 1390
1330
Specific Heat Capacity, J/kg-K 480
480
Thermal Expansion, µm/m-K 13
18

Otherwise Unclassified Properties

Base Metal Price, % relative 2.0
14
Density, g/cm3 7.7
7.6
Embodied Carbon, kg CO2/kg material 1.5
3.0
Embodied Energy, MJ/kg 20
43
Embodied Water, L/kg 46
160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
320
Resilience: Unit (Modulus of Resilience), kJ/m3 400
460
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 24
30
Strength to Weight: Bending, points 22
26
Thermal Shock Resistance, points 21
17

Alloy Composition

Carbon (C), % 0.51 to 0.59
0 to 0.12
Chromium (Cr), % 0
17 to 19
Iron (Fe), % 96.2 to 97
57.3 to 63.7
Manganese (Mn), % 0.7 to 1.0
14 to 16
Nickel (Ni), % 0
5.0 to 6.0
Nitrogen (N), % 0
0.35 to 0.5
Phosphorus (P), % 0 to 0.035
0 to 0.060
Silicon (Si), % 1.8 to 2.2
0 to 1.0
Sulfur (S), % 0 to 0.040
0 to 0.030