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SAE-AISI 9255 Steel vs. S30815 Stainless Steel

Both SAE-AISI 9255 steel and S30815 stainless steel are iron alloys. Both are furnished in the annealed condition. They have 68% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 9255 steel and the bottom bar is S30815 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 200
190
Elastic (Young's, Tensile) Modulus, GPa 190
200
Elongation at Break, % 21
45
Fatigue Strength, MPa 270
320
Poisson's Ratio 0.29
0.28
Shear Modulus, GPa 72
77
Shear Strength, MPa 430
480
Tensile Strength: Ultimate (UTS), MPa 680
680
Tensile Strength: Yield (Proof), MPa 390
350

Thermal Properties

Latent Heat of Fusion, J/g 280
310
Maximum Temperature: Mechanical, °C 400
1020
Melting Completion (Liquidus), °C 1430
1400
Melting Onset (Solidus), °C 1390
1360
Specific Heat Capacity, J/kg-K 480
490
Thermal Conductivity, W/m-K 46
15
Thermal Expansion, µm/m-K 13
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
2.0
Electrical Conductivity: Equal Weight (Specific), % IACS 8.6
2.4

Otherwise Unclassified Properties

Base Metal Price, % relative 2.0
17
Density, g/cm3 7.7
7.7
Embodied Carbon, kg CO2/kg material 1.5
3.3
Embodied Energy, MJ/kg 20
47
Embodied Water, L/kg 46
160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
260
Resilience: Unit (Modulus of Resilience), kJ/m3 400
310
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 24
25
Strength to Weight: Bending, points 22
22
Thermal Diffusivity, mm2/s 13
4.0
Thermal Shock Resistance, points 21
15

Alloy Composition

Carbon (C), % 0.51 to 0.59
0.050 to 0.1
Cerium (Ce), % 0
0.030 to 0.080
Chromium (Cr), % 0
20 to 22
Iron (Fe), % 96.2 to 97
62.8 to 68.4
Manganese (Mn), % 0.7 to 1.0
0 to 0.8
Nickel (Ni), % 0
10 to 12
Nitrogen (N), % 0
0.14 to 0.2
Phosphorus (P), % 0 to 0.035
0 to 0.040
Silicon (Si), % 1.8 to 2.2
1.4 to 2.0
Sulfur (S), % 0 to 0.040
0 to 0.030