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SAE-AISI 9260 Steel vs. 5086 Aluminum

SAE-AISI 9260 steel belongs to the iron alloys classification, while 5086 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 9260 steel and the bottom bar is 5086 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 200
65 to 100
Elastic (Young's, Tensile) Modulus, GPa 190
68
Elongation at Break, % 21
1.7 to 20
Fatigue Strength, MPa 260
88 to 180
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 72
26
Shear Strength, MPa 420
160 to 230
Tensile Strength: Ultimate (UTS), MPa 660
270 to 390
Tensile Strength: Yield (Proof), MPa 380
110 to 320

Thermal Properties

Latent Heat of Fusion, J/g 280
400
Maximum Temperature: Mechanical, °C 400
190
Melting Completion (Liquidus), °C 1430
640
Melting Onset (Solidus), °C 1390
590
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 45
130
Thermal Expansion, µm/m-K 13
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
31
Electrical Conductivity: Equal Weight (Specific), % IACS 8.6
100

Otherwise Unclassified Properties

Base Metal Price, % relative 2.0
9.5
Density, g/cm3 7.7
2.7
Embodied Carbon, kg CO2/kg material 1.5
8.8
Embodied Energy, MJ/kg 20
150
Embodied Water, L/kg 46
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
5.8 to 42
Resilience: Unit (Modulus of Resilience), kJ/m3 380
86 to 770
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 24
28 to 40
Strength to Weight: Bending, points 22
34 to 44
Thermal Diffusivity, mm2/s 12
52
Thermal Shock Resistance, points 20
12 to 17

Alloy Composition

Aluminum (Al), % 0
93 to 96.3
Carbon (C), % 0.56 to 0.64
0
Chromium (Cr), % 0
0.050 to 0.25
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 96.1 to 96.9
0 to 0.5
Magnesium (Mg), % 0
3.5 to 4.5
Manganese (Mn), % 0.75 to 1.0
0.2 to 0.7
Phosphorus (P), % 0 to 0.035
0
Silicon (Si), % 1.8 to 2.2
0 to 0.4
Sulfur (S), % 0 to 0.040
0
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15