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SAE-AISI 9260 Steel vs. Titanium 6-2-4-2

SAE-AISI 9260 steel belongs to the iron alloys classification, while titanium 6-2-4-2 belongs to the titanium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 9260 steel and the bottom bar is titanium 6-2-4-2.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
110
Elongation at Break, % 21
8.6
Fatigue Strength, MPa 260
490
Poisson's Ratio 0.29
0.32
Shear Modulus, GPa 72
40
Shear Strength, MPa 420
560
Tensile Strength: Ultimate (UTS), MPa 660
950
Tensile Strength: Yield (Proof), MPa 380
880

Thermal Properties

Latent Heat of Fusion, J/g 280
400
Maximum Temperature: Mechanical, °C 400
300
Melting Completion (Liquidus), °C 1430
1590
Melting Onset (Solidus), °C 1390
1540
Specific Heat Capacity, J/kg-K 480
540
Thermal Conductivity, W/m-K 45
6.9
Thermal Expansion, µm/m-K 13
9.5

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
0.9
Electrical Conductivity: Equal Weight (Specific), % IACS 8.6
1.8

Otherwise Unclassified Properties

Base Metal Price, % relative 2.0
42
Density, g/cm3 7.7
4.6
Embodied Carbon, kg CO2/kg material 1.5
32
Embodied Energy, MJ/kg 20
520
Embodied Water, L/kg 46
210

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
79
Resilience: Unit (Modulus of Resilience), kJ/m3 380
3640
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 25
34
Strength to Weight: Axial, points 24
57
Strength to Weight: Bending, points 22
46
Thermal Diffusivity, mm2/s 12
2.8
Thermal Shock Resistance, points 20
67

Alloy Composition


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Aluminum (Al), % 0
5.5 to 6.5
Carbon (C), % 0.56 to 0.64
0 to 0.050
Hydrogen (H), % 0
0 to 0.015
Iron (Fe), % 96.1 to 96.9
0 to 0.25
Manganese (Mn), % 0.75 to 1.0
0
Molybdenum (Mo), % 0
1.8 to 2.2
Nitrogen (N), % 0
0 to 0.050
Oxygen (O), % 0
0 to 0.15
Phosphorus (P), % 0 to 0.035
0
Silicon (Si), % 1.8 to 2.2
0.060 to 0.12
Sulfur (S), % 0 to 0.040
0
Tin (Sn), % 0
1.8 to 2.2
Titanium (Ti), % 0
83.7 to 87.2
Zirconium (Zr), % 0
3.6 to 4.4
Residuals, % 0
0 to 0.4