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SAE-AISI 9260 Steel vs. S38100 Stainless Steel

Both SAE-AISI 9260 steel and S38100 stainless steel are iron alloys. Both are furnished in the annealed condition. They have 64% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 9260 steel and the bottom bar is S38100 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 200
190
Elastic (Young's, Tensile) Modulus, GPa 190
200
Elongation at Break, % 21
45
Fatigue Strength, MPa 260
210
Poisson's Ratio 0.29
0.28
Shear Modulus, GPa 72
76
Shear Strength, MPa 420
400
Tensile Strength: Ultimate (UTS), MPa 660
580
Tensile Strength: Yield (Proof), MPa 380
230

Thermal Properties

Latent Heat of Fusion, J/g 280
320
Maximum Temperature: Mechanical, °C 400
970
Melting Completion (Liquidus), °C 1430
1400
Melting Onset (Solidus), °C 1390
1350
Specific Heat Capacity, J/kg-K 480
480
Thermal Conductivity, W/m-K 45
15
Thermal Expansion, µm/m-K 13
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
2.3
Electrical Conductivity: Equal Weight (Specific), % IACS 8.6
2.6

Otherwise Unclassified Properties

Base Metal Price, % relative 2.0
20
Density, g/cm3 7.7
7.8
Embodied Carbon, kg CO2/kg material 1.5
3.8
Embodied Energy, MJ/kg 20
54
Embodied Water, L/kg 46
160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
210
Resilience: Unit (Modulus of Resilience), kJ/m3 380
140
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 24
21
Strength to Weight: Bending, points 22
20
Thermal Diffusivity, mm2/s 12
4.0
Thermal Shock Resistance, points 20
13

Alloy Composition

Carbon (C), % 0.56 to 0.64
0 to 0.080
Chromium (Cr), % 0
17 to 19
Iron (Fe), % 96.1 to 96.9
57.9 to 64
Manganese (Mn), % 0.75 to 1.0
0 to 2.0
Nickel (Ni), % 0
17.5 to 18.5
Phosphorus (P), % 0 to 0.035
0 to 0.030
Silicon (Si), % 1.8 to 2.2
1.5 to 2.5
Sulfur (S), % 0 to 0.040
0 to 0.030