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SAE-AISI 9260 Steel vs. S64512 Stainless Steel

Both SAE-AISI 9260 steel and S64512 stainless steel are iron alloys. They have 84% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 9260 steel and the bottom bar is S64512 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 200
330
Elastic (Young's, Tensile) Modulus, GPa 190
200
Elongation at Break, % 21
17
Fatigue Strength, MPa 260
540
Poisson's Ratio 0.29
0.28
Shear Modulus, GPa 72
76
Shear Strength, MPa 420
700
Tensile Strength: Ultimate (UTS), MPa 660
1140
Tensile Strength: Yield (Proof), MPa 380
890

Thermal Properties

Latent Heat of Fusion, J/g 280
270
Maximum Temperature: Mechanical, °C 400
750
Melting Completion (Liquidus), °C 1430
1460
Melting Onset (Solidus), °C 1390
1420
Specific Heat Capacity, J/kg-K 480
470
Thermal Conductivity, W/m-K 45
28
Thermal Expansion, µm/m-K 13
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
3.6
Electrical Conductivity: Equal Weight (Specific), % IACS 8.6
4.1

Otherwise Unclassified Properties

Base Metal Price, % relative 2.0
10
Density, g/cm3 7.7
7.8
Embodied Carbon, kg CO2/kg material 1.5
3.3
Embodied Energy, MJ/kg 20
47
Embodied Water, L/kg 46
110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
180
Resilience: Unit (Modulus of Resilience), kJ/m3 380
2020
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 24
40
Strength to Weight: Bending, points 22
31
Thermal Diffusivity, mm2/s 12
7.5
Thermal Shock Resistance, points 20
42

Alloy Composition

Carbon (C), % 0.56 to 0.64
0.080 to 0.15
Chromium (Cr), % 0
11 to 12.5
Iron (Fe), % 96.1 to 96.9
80.6 to 84.7
Manganese (Mn), % 0.75 to 1.0
0.5 to 0.9
Molybdenum (Mo), % 0
1.5 to 2.0
Nickel (Ni), % 0
2.0 to 3.0
Nitrogen (N), % 0
0.010 to 0.050
Phosphorus (P), % 0 to 0.035
0 to 0.025
Silicon (Si), % 1.8 to 2.2
0 to 0.35
Sulfur (S), % 0 to 0.040
0 to 0.025
Vanadium (V), % 0
0.25 to 0.4