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SAE-AISI A7 Steel vs. 8090 Aluminum

SAE-AISI A7 steel belongs to the iron alloys classification, while 8090 aluminum belongs to the aluminum alloys. There are 21 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI A7 steel and the bottom bar is 8090 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
67
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 72
25
Tensile Strength: Ultimate (UTS), MPa 800 to 2150
340 to 490

Thermal Properties

Latent Heat of Fusion, J/g 260
400
Melting Completion (Liquidus), °C 1470
660
Melting Onset (Solidus), °C 1430
600
Specific Heat Capacity, J/kg-K 470
960
Thermal Conductivity, W/m-K 37
95 to 160
Thermal Expansion, µm/m-K 12
24

Otherwise Unclassified Properties

Base Metal Price, % relative 10
18
Density, g/cm3 7.7
2.7
Embodied Carbon, kg CO2/kg material 13
8.6
Embodied Energy, MJ/kg 200
170
Embodied Water, L/kg 100
1160

Common Calculations

Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 29 to 77
34 to 49
Strength to Weight: Bending, points 25 to 48
39 to 50
Thermal Diffusivity, mm2/s 10
36 to 60
Thermal Shock Resistance, points 27 to 72
15 to 22

Alloy Composition


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Aluminum (Al), % 0
93 to 98.4
Carbon (C), % 2.0 to 2.9
0
Chromium (Cr), % 5.0 to 5.8
0 to 0.1
Copper (Cu), % 0 to 0.25
1.0 to 1.6
Iron (Fe), % 81.4 to 87.7
0 to 0.3
Lithium (Li), % 0
2.2 to 2.7
Magnesium (Mg), % 0
0.6 to 1.3
Manganese (Mn), % 0 to 0.8
0 to 0.1
Molybdenum (Mo), % 0.9 to 1.4
0
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.5
0 to 0.2
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.1
Tungsten (W), % 0.5 to 1.5
0
Vanadium (V), % 3.9 to 5.2
0
Zinc (Zn), % 0
0 to 0.25
Zirconium (Zr), % 0
0.040 to 0.16
Residuals, % 0
0 to 0.15