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SAE-AISI A8 Steel vs. 204.0 Aluminum

SAE-AISI A8 steel belongs to the iron alloys classification, while 204.0 aluminum belongs to the aluminum alloys. There are 23 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI A8 steel and the bottom bar is 204.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
71
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 74
27
Tensile Strength: Ultimate (UTS), MPa 700 to 1920
230 to 340

Thermal Properties

Latent Heat of Fusion, J/g 270
390
Melting Completion (Liquidus), °C 1480
650
Melting Onset (Solidus), °C 1430
580
Specific Heat Capacity, J/kg-K 470
880
Thermal Conductivity, W/m-K 37
120
Thermal Expansion, µm/m-K 12
19

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 8.3
29 to 34
Electrical Conductivity: Equal Weight (Specific), % IACS 9.5
87 to 100

Otherwise Unclassified Properties

Base Metal Price, % relative 8.5
11
Density, g/cm3 7.9
3.0
Embodied Carbon, kg CO2/kg material 2.3
8.0
Embodied Energy, MJ/kg 31
150
Embodied Water, L/kg 73
1150

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 24
46
Strength to Weight: Axial, points 25 to 68
21 to 31
Strength to Weight: Bending, points 22 to 44
28 to 36
Thermal Diffusivity, mm2/s 9.9
46
Thermal Shock Resistance, points 22 to 62
12 to 18

Alloy Composition


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Aluminum (Al), % 0
93.4 to 95.5
Carbon (C), % 0.5 to 0.6
0
Chromium (Cr), % 4.8 to 5.5
0
Copper (Cu), % 0 to 0.25
4.2 to 5.0
Iron (Fe), % 88.5 to 91.9
0 to 0.35
Magnesium (Mg), % 0
0.15 to 0.35
Manganese (Mn), % 0 to 0.5
0 to 0.1
Molybdenum (Mo), % 1.2 to 1.7
0
Nickel (Ni), % 0 to 0.3
0 to 0.050
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0.75 to 1.1
0 to 0.2
Sulfur (S), % 0 to 0.030
0
Tin (Sn), % 0
0 to 0.050
Titanium (Ti), % 0
0.15 to 0.3
Tungsten (W), % 1.0 to 1.5
0
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15