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SAE-AISI D3 Steel vs. 364.0 Aluminum

SAE-AISI D3 steel belongs to the iron alloys classification, while 364.0 aluminum belongs to the aluminum alloys. There are 28 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI D3 steel and the bottom bar is 364.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
72
Elongation at Break, % 9.8 to 15
7.5
Fatigue Strength, MPa 310 to 940
120
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 74
27
Shear Strength, MPa 470 to 1220
200
Tensile Strength: Ultimate (UTS), MPa 770 to 2050
300
Tensile Strength: Yield (Proof), MPa 480 to 1550
160

Thermal Properties

Latent Heat of Fusion, J/g 270
520
Melting Completion (Liquidus), °C 1430
600
Melting Onset (Solidus), °C 1390
560
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 31
120
Thermal Expansion, µm/m-K 12
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.0
30
Electrical Conductivity: Equal Weight (Specific), % IACS 3.5
100

Otherwise Unclassified Properties

Base Metal Price, % relative 8.0
11
Density, g/cm3 7.7
2.6
Embodied Carbon, kg CO2/kg material 3.2
8.0
Embodied Energy, MJ/kg 48
150
Embodied Water, L/kg 100
1080

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 97 to 180
19
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 25
53
Strength to Weight: Axial, points 28 to 74
31
Strength to Weight: Bending, points 24 to 47
38
Thermal Diffusivity, mm2/s 8.3
51
Thermal Shock Resistance, points 23 to 63
14

Alloy Composition


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Aluminum (Al), % 0
87.2 to 92
Beryllium (Be), % 0
0.020 to 0.040
Carbon (C), % 2.0 to 2.4
0
Chromium (Cr), % 11 to 13.5
0.25 to 0.5
Copper (Cu), % 0 to 0.25
0 to 0.2
Iron (Fe), % 80.3 to 87
0 to 1.5
Magnesium (Mg), % 0
0.2 to 0.4
Manganese (Mn), % 0 to 0.6
0 to 0.1
Nickel (Ni), % 0 to 0.3
0 to 0.15
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.6
7.5 to 9.5
Sulfur (S), % 0 to 0.030
0
Tin (Sn), % 0
0 to 0.15
Tungsten (W), % 0 to 1.0
0
Vanadium (V), % 0 to 1.0
0
Zinc (Zn), % 0
0 to 0.15
Residuals, % 0
0 to 0.15