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SAE-AISI D3 Steel vs. 7010 Aluminum

SAE-AISI D3 steel belongs to the iron alloys classification, while 7010 aluminum belongs to the aluminum alloys. There are 28 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI D3 steel and the bottom bar is 7010 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
70
Elongation at Break, % 9.8 to 15
3.9 to 6.8
Fatigue Strength, MPa 310 to 940
160 to 190
Poisson's Ratio 0.28
0.32
Shear Modulus, GPa 74
26
Shear Strength, MPa 470 to 1220
300 to 340
Tensile Strength: Ultimate (UTS), MPa 770 to 2050
520 to 590
Tensile Strength: Yield (Proof), MPa 480 to 1550
410 to 540

Thermal Properties

Latent Heat of Fusion, J/g 270
380
Melting Completion (Liquidus), °C 1430
630
Melting Onset (Solidus), °C 1390
480
Specific Heat Capacity, J/kg-K 480
860
Thermal Conductivity, W/m-K 31
150
Thermal Expansion, µm/m-K 12
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.0
40
Electrical Conductivity: Equal Weight (Specific), % IACS 3.5
120

Otherwise Unclassified Properties

Base Metal Price, % relative 8.0
10
Density, g/cm3 7.7
3.0
Embodied Carbon, kg CO2/kg material 3.2
8.3
Embodied Energy, MJ/kg 48
150
Embodied Water, L/kg 100
1120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 97 to 180
22 to 33
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
45
Strength to Weight: Axial, points 28 to 74
47 to 54
Strength to Weight: Bending, points 24 to 47
47 to 52
Thermal Diffusivity, mm2/s 8.3
58
Thermal Shock Resistance, points 23 to 63
22 to 26

Alloy Composition


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Aluminum (Al), % 0
87.9 to 90.6
Carbon (C), % 2.0 to 2.4
0
Chromium (Cr), % 11 to 13.5
0 to 0.050
Copper (Cu), % 0 to 0.25
1.5 to 2.0
Iron (Fe), % 80.3 to 87
0 to 0.15
Magnesium (Mg), % 0
2.1 to 2.6
Manganese (Mn), % 0 to 0.6
0 to 0.1
Nickel (Ni), % 0 to 0.3
0 to 0.050
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.6
0 to 0.12
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.060
Tungsten (W), % 0 to 1.0
0
Vanadium (V), % 0 to 1.0
0
Zinc (Zn), % 0
5.7 to 6.7
Zirconium (Zr), % 0
0.1 to 0.16
Residuals, % 0
0 to 0.15