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SAE-AISI D3 Steel vs. A201.0 Aluminum

SAE-AISI D3 steel belongs to the iron alloys classification, while A201.0 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI D3 steel and the bottom bar is A201.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
71
Elongation at Break, % 9.8 to 15
4.7
Fatigue Strength, MPa 310 to 940
97
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 74
27
Tensile Strength: Ultimate (UTS), MPa 770 to 2050
480
Tensile Strength: Yield (Proof), MPa 480 to 1550
420

Thermal Properties

Latent Heat of Fusion, J/g 270
390
Melting Completion (Liquidus), °C 1430
650
Melting Onset (Solidus), °C 1390
570
Specific Heat Capacity, J/kg-K 480
880
Thermal Conductivity, W/m-K 31
120
Thermal Expansion, µm/m-K 12
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.0
30
Electrical Conductivity: Equal Weight (Specific), % IACS 3.5
90

Otherwise Unclassified Properties

Base Metal Price, % relative 8.0
11
Density, g/cm3 7.7
3.0
Embodied Carbon, kg CO2/kg material 3.2
8.1
Embodied Energy, MJ/kg 48
150
Embodied Water, L/kg 100
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 97 to 180
22
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
46
Strength to Weight: Axial, points 28 to 74
44
Strength to Weight: Bending, points 24 to 47
45
Thermal Diffusivity, mm2/s 8.3
46
Thermal Shock Resistance, points 23 to 63
21

Alloy Composition


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Aluminum (Al), % 0
93.7 to 95.5
Carbon (C), % 2.0 to 2.4
0
Chromium (Cr), % 11 to 13.5
0
Copper (Cu), % 0 to 0.25
4.0 to 5.0
Iron (Fe), % 80.3 to 87
0 to 0.1
Magnesium (Mg), % 0
0.15 to 0.35
Manganese (Mn), % 0 to 0.6
0.2 to 0.4
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.6
0 to 0.050
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0.15 to 0.35
Tungsten (W), % 0 to 1.0
0
Vanadium (V), % 0 to 1.0
0
Residuals, % 0
0 to 0.1