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SAE-AISI D3 Steel vs. Grey Cast Iron

Both SAE-AISI D3 steel and grey cast iron are iron alloys. They have 86% of their average alloy composition in common. There are 28 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI D3 steel and the bottom bar is grey cast iron.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
180
Elongation at Break, % 9.8 to 15
9.6
Fatigue Strength, MPa 310 to 940
69 to 170
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 74
69
Shear Strength, MPa 470 to 1220
180 to 610
Tensile Strength: Ultimate (UTS), MPa 770 to 2050
160 to 450
Tensile Strength: Yield (Proof), MPa 480 to 1550
98 to 290

Thermal Properties

Latent Heat of Fusion, J/g 270
280
Melting Completion (Liquidus), °C 1430
1380
Melting Onset (Solidus), °C 1390
1180
Specific Heat Capacity, J/kg-K 480
490
Thermal Conductivity, W/m-K 31
46
Thermal Expansion, µm/m-K 12
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.0
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 3.5
8.9

Otherwise Unclassified Properties

Base Metal Price, % relative 8.0
1.9
Density, g/cm3 7.7
7.5
Embodied Carbon, kg CO2/kg material 3.2
1.5
Embodied Energy, MJ/kg 48
21
Embodied Water, L/kg 100
44

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 97 to 180
13 to 37
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 28 to 74
5.8 to 17
Strength to Weight: Bending, points 24 to 47
8.7 to 17
Thermal Diffusivity, mm2/s 8.3
13
Thermal Shock Resistance, points 23 to 63
6.0 to 17

Alloy Composition

Carbon (C), % 2.0 to 2.4
3.1 to 3.4
Chromium (Cr), % 11 to 13.5
0
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 80.3 to 87
92.1 to 93.9
Manganese (Mn), % 0 to 0.6
0.5 to 0.7
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0 to 0.9
Silicon (Si), % 0 to 0.6
2.5 to 2.8
Sulfur (S), % 0 to 0.030
0 to 0.15
Tungsten (W), % 0 to 1.0
0
Vanadium (V), % 0 to 1.0
0