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SAE-AISI D4 Steel vs. AWS ER90S-B9

Both SAE-AISI D4 steel and AWS ER90S-B9 are iron alloys. They have a moderately high 95% of their average alloy composition in common. There are 27 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI D4 steel and the bottom bar is AWS ER90S-B9.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 8.4 to 15
18
Poisson's Ratio 0.28
0.28
Shear Modulus, GPa 74
75
Tensile Strength: Ultimate (UTS), MPa 760 to 2060
690
Tensile Strength: Yield (Proof), MPa 470 to 1540
470

Thermal Properties

Latent Heat of Fusion, J/g 270
270
Melting Completion (Liquidus), °C 1430
1450
Melting Onset (Solidus), °C 1380
1410
Specific Heat Capacity, J/kg-K 480
470
Thermal Conductivity, W/m-K 31
25
Thermal Expansion, µm/m-K 12
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 4.2
7.0
Electrical Conductivity: Equal Weight (Specific), % IACS 5.0
8.1

Otherwise Unclassified Properties

Base Metal Price, % relative 8.0
7.0
Density, g/cm3 7.7
7.8
Embodied Carbon, kg CO2/kg material 3.3
2.6
Embodied Energy, MJ/kg 49
37
Embodied Water, L/kg 100
91

Common Calculations

PREN (Pitting Resistance) 15
13
Resilience: Ultimate (Unit Rupture Work), MJ/m3 100 to 160
110
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 27 to 75
25
Strength to Weight: Bending, points 24 to 47
22
Thermal Diffusivity, mm2/s 8.3
6.9
Thermal Shock Resistance, points 23 to 63
19

Alloy Composition


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Aluminum (Al), % 0
0 to 0.040
Carbon (C), % 2.1 to 2.4
0.070 to 0.13
Chromium (Cr), % 11 to 13
8.0 to 10.5
Copper (Cu), % 0 to 0.25
0 to 0.2
Iron (Fe), % 80.6 to 86.3
84.4 to 90.7
Manganese (Mn), % 0 to 0.6
0 to 1.2
Molybdenum (Mo), % 0.7 to 1.2
0.85 to 1.2
Nickel (Ni), % 0 to 0.3
0 to 0.8
Niobium (Nb), % 0
0.020 to 0.1
Nitrogen (N), % 0
0.030 to 0.070
Phosphorus (P), % 0 to 0.030
0 to 0.010
Silicon (Si), % 0 to 0.6
0.15 to 0.5
Sulfur (S), % 0 to 0.030
0 to 0.010
Vanadium (V), % 0 to 1.0
0.15 to 0.3
Residuals, % 0
0 to 0.5