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SAE-AISI D4 Steel vs. WE43A Magnesium

SAE-AISI D4 steel belongs to the iron alloys classification, while WE43A magnesium belongs to the magnesium alloys. There are 28 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI D4 steel and the bottom bar is WE43A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
44
Elongation at Break, % 8.4 to 15
5.2 to 5.4
Fatigue Strength, MPa 310 to 920
85 to 120
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 74
17
Shear Strength, MPa 460 to 1210
160
Tensile Strength: Ultimate (UTS), MPa 760 to 2060
250 to 270
Tensile Strength: Yield (Proof), MPa 470 to 1540
160 to 170

Thermal Properties

Latent Heat of Fusion, J/g 270
330
Melting Completion (Liquidus), °C 1430
640
Melting Onset (Solidus), °C 1380
570
Specific Heat Capacity, J/kg-K 480
960
Thermal Conductivity, W/m-K 31
51
Thermal Expansion, µm/m-K 12
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 4.2
12
Electrical Conductivity: Equal Weight (Specific), % IACS 5.0
55

Otherwise Unclassified Properties

Base Metal Price, % relative 8.0
34
Density, g/cm3 7.7
1.9
Embodied Carbon, kg CO2/kg material 3.3
28
Embodied Energy, MJ/kg 49
250
Embodied Water, L/kg 100
910

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 100 to 160
12
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
61
Strength to Weight: Axial, points 27 to 75
36 to 39
Strength to Weight: Bending, points 24 to 47
46 to 48
Thermal Diffusivity, mm2/s 8.3
28
Thermal Shock Resistance, points 23 to 63
15 to 16

Alloy Composition


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Carbon (C), % 2.1 to 2.4
0
Chromium (Cr), % 11 to 13
0
Copper (Cu), % 0 to 0.25
0 to 0.030
Iron (Fe), % 80.6 to 86.3
0 to 0.010
Lithium (Li), % 0
0 to 0.2
Magnesium (Mg), % 0
89.5 to 93.5
Manganese (Mn), % 0 to 0.6
0 to 0.15
Molybdenum (Mo), % 0.7 to 1.2
0
Nickel (Ni), % 0 to 0.3
0 to 0.0050
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.6
0 to 0.010
Sulfur (S), % 0 to 0.030
0
Unspecified Rare Earths, % 0
2.4 to 4.4
Vanadium (V), % 0 to 1.0
0
Yttrium (Y), % 0
3.7 to 4.3
Zinc (Zn), % 0
0 to 0.2
Zirconium (Zr), % 0
0.4 to 1.0
Residuals, % 0
0 to 0.3