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SAE-AISI D4 Steel vs. WE54A Magnesium

SAE-AISI D4 steel belongs to the iron alloys classification, while WE54A magnesium belongs to the magnesium alloys. There are 28 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI D4 steel and the bottom bar is WE54A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
44
Elongation at Break, % 8.4 to 15
4.3 to 5.6
Fatigue Strength, MPa 310 to 920
98 to 130
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 74
17
Shear Strength, MPa 460 to 1210
150 to 170
Tensile Strength: Ultimate (UTS), MPa 760 to 2060
270 to 300
Tensile Strength: Yield (Proof), MPa 470 to 1540
180

Thermal Properties

Latent Heat of Fusion, J/g 270
330
Melting Completion (Liquidus), °C 1430
640
Melting Onset (Solidus), °C 1380
570
Specific Heat Capacity, J/kg-K 480
960
Thermal Conductivity, W/m-K 31
52
Thermal Expansion, µm/m-K 12
25

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 4.2
10
Electrical Conductivity: Equal Weight (Specific), % IACS 5.0
47

Otherwise Unclassified Properties

Base Metal Price, % relative 8.0
34
Density, g/cm3 7.7
1.9
Embodied Carbon, kg CO2/kg material 3.3
29
Embodied Energy, MJ/kg 49
260
Embodied Water, L/kg 100
900

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 100 to 160
10 to 14
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
62
Strength to Weight: Axial, points 27 to 75
39 to 43
Strength to Weight: Bending, points 24 to 47
49 to 51
Thermal Diffusivity, mm2/s 8.3
28
Thermal Shock Resistance, points 23 to 63
18 to 19

Alloy Composition


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Carbon (C), % 2.1 to 2.4
0
Chromium (Cr), % 11 to 13
0
Copper (Cu), % 0 to 0.25
0 to 0.030
Iron (Fe), % 80.6 to 86.3
0 to 0.010
Lithium (Li), % 0
0 to 0.2
Magnesium (Mg), % 0
88.7 to 93.4
Manganese (Mn), % 0 to 0.6
0 to 0.030
Molybdenum (Mo), % 0.7 to 1.2
0
Nickel (Ni), % 0 to 0.3
0 to 0.0050
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.6
0 to 0.010
Sulfur (S), % 0 to 0.030
0
Unspecified Rare Earths, % 0
1.5 to 4.0
Vanadium (V), % 0 to 1.0
0
Yttrium (Y), % 0
4.8 to 5.5
Zinc (Zn), % 0
0 to 0.2
Zirconium (Zr), % 0
0.4 to 1.0
Residuals, % 0
0 to 0.3