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SAE-AISI D4 Steel vs. ZC63A Magnesium

SAE-AISI D4 steel belongs to the iron alloys classification, while ZC63A magnesium belongs to the magnesium alloys. There are 28 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI D4 steel and the bottom bar is ZC63A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
48
Elongation at Break, % 8.4 to 15
3.3
Fatigue Strength, MPa 310 to 920
94
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 74
19
Shear Strength, MPa 460 to 1210
130
Tensile Strength: Ultimate (UTS), MPa 760 to 2060
220
Tensile Strength: Yield (Proof), MPa 470 to 1540
130

Thermal Properties

Latent Heat of Fusion, J/g 270
330
Melting Completion (Liquidus), °C 1430
550
Melting Onset (Solidus), °C 1380
470
Specific Heat Capacity, J/kg-K 480
950
Thermal Conductivity, W/m-K 31
120
Thermal Expansion, µm/m-K 12
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 4.2
32
Electrical Conductivity: Equal Weight (Specific), % IACS 5.0
140

Otherwise Unclassified Properties

Base Metal Price, % relative 8.0
13
Density, g/cm3 7.7
2.1
Embodied Carbon, kg CO2/kg material 3.3
22
Embodied Energy, MJ/kg 49
150
Embodied Water, L/kg 100
920

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 100 to 160
6.3
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
58
Strength to Weight: Axial, points 27 to 75
29
Strength to Weight: Bending, points 24 to 47
38
Thermal Diffusivity, mm2/s 8.3
58
Thermal Shock Resistance, points 23 to 63
12

Alloy Composition


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Carbon (C), % 2.1 to 2.4
0
Chromium (Cr), % 11 to 13
0
Copper (Cu), % 0 to 0.25
2.4 to 3.0
Iron (Fe), % 80.6 to 86.3
0
Magnesium (Mg), % 0
89.2 to 91.9
Manganese (Mn), % 0 to 0.6
0.25 to 0.75
Molybdenum (Mo), % 0.7 to 1.2
0
Nickel (Ni), % 0 to 0.3
0 to 0.010
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.6
0 to 0.2
Sulfur (S), % 0 to 0.030
0
Vanadium (V), % 0 to 1.0
0
Zinc (Zn), % 0
5.5 to 6.5
Residuals, % 0
0 to 0.3