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SAE-AISI D5 Steel vs. ZE63A Magnesium

SAE-AISI D5 steel belongs to the iron alloys classification, while ZE63A magnesium belongs to the magnesium alloys. There are 25 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI D5 steel and the bottom bar is ZE63A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
46
Elongation at Break, % 5.4 to 14
7.7
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 75
17
Shear Strength, MPa 470 to 1180
170
Tensile Strength: Ultimate (UTS), MPa 770 to 2030
300

Thermal Properties

Latent Heat of Fusion, J/g 270
330
Melting Completion (Liquidus), °C 1430
510
Melting Onset (Solidus), °C 1390
390
Specific Heat Capacity, J/kg-K 480
950
Thermal Conductivity, W/m-K 27
110
Thermal Expansion, µm/m-K 11
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 4.2
31
Electrical Conductivity: Equal Weight (Specific), % IACS 4.9
140

Otherwise Unclassified Properties

Base Metal Price, % relative 13
22
Density, g/cm3 7.7
2.0
Embodied Carbon, kg CO2/kg material 3.5
24
Embodied Energy, MJ/kg 51
180
Embodied Water, L/kg 120
920

Common Calculations

Stiffness to Weight: Axial, points 14
12
Stiffness to Weight: Bending, points 25
58
Strength to Weight: Axial, points 28 to 73
40
Strength to Weight: Bending, points 24 to 46
48
Thermal Diffusivity, mm2/s 7.4
57
Thermal Shock Resistance, points 26 to 67
17

Alloy Composition


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Carbon (C), % 1.4 to 1.6
0
Chromium (Cr), % 11 to 13
0
Cobalt (Co), % 2.5 to 3.5
0
Copper (Cu), % 0 to 0.25
0 to 0.1
Iron (Fe), % 77.9 to 84.4
0
Magnesium (Mg), % 0
89.6 to 92
Manganese (Mn), % 0 to 0.6
0
Molybdenum (Mo), % 0.7 to 1.2
0
Nickel (Ni), % 0 to 0.3
0 to 0.010
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.6
0
Sulfur (S), % 0 to 0.030
0
Unspecified Rare Earths, % 0
2.1 to 3.0
Vanadium (V), % 0 to 1.0
0
Zinc (Zn), % 0
5.5 to 6.0
Zirconium (Zr), % 0
0.4 to 1.0
Residuals, % 0
0 to 0.3