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SAE-AISI D7 Steel vs. EN AC-45500 Aluminum

SAE-AISI D7 steel belongs to the iron alloys classification, while EN AC-45500 aluminum belongs to the aluminum alloys. There are 21 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI D7 steel and the bottom bar is EN AC-45500 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
70
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 73
26
Tensile Strength: Ultimate (UTS), MPa 800 to 2120
320

Thermal Properties

Latent Heat of Fusion, J/g 270
500
Melting Completion (Liquidus), °C 1440
610
Melting Onset (Solidus), °C 1400
600
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 27
150
Thermal Expansion, µm/m-K 11
22

Otherwise Unclassified Properties

Base Metal Price, % relative 10
9.5
Density, g/cm3 7.6
2.6
Embodied Carbon, kg CO2/kg material 11
8.0
Embodied Energy, MJ/kg 180
150
Embodied Water, L/kg 130
1110

Common Calculations

Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 25
53
Strength to Weight: Axial, points 29 to 78
34
Strength to Weight: Bending, points 25 to 48
40
Thermal Diffusivity, mm2/s 7.4
65
Thermal Shock Resistance, points 27 to 72
15

Alloy Composition


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Aluminum (Al), % 0
90.6 to 93.1
Carbon (C), % 2.2 to 2.5
0
Chromium (Cr), % 11.5 to 13.5
0
Copper (Cu), % 0 to 0.25
0.2 to 0.7
Iron (Fe), % 76.6 to 81.9
0 to 0.25
Magnesium (Mg), % 0
0.2 to 0.45
Manganese (Mn), % 0 to 0.6
0 to 0.15
Molybdenum (Mo), % 0.7 to 1.2
0
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.6
6.5 to 7.5
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.2
Vanadium (V), % 3.8 to 4.4
0
Zinc (Zn), % 0
0 to 0.070
Residuals, % 0
0 to 0.1