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SAE-AISI H19 Steel vs. 5040 Aluminum

SAE-AISI H19 steel belongs to the iron alloys classification, while 5040 aluminum belongs to the aluminum alloys. There are 21 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI H19 steel and the bottom bar is 5040 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
70
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 75
26
Tensile Strength: Ultimate (UTS), MPa 720 to 1990
240 to 260

Thermal Properties

Latent Heat of Fusion, J/g 260
400
Melting Completion (Liquidus), °C 1540
650
Melting Onset (Solidus), °C 1490
600
Specific Heat Capacity, J/kg-K 460
900
Thermal Conductivity, W/m-K 29
160
Thermal Expansion, µm/m-K 12
23

Otherwise Unclassified Properties

Base Metal Price, % relative 22
9.5
Density, g/cm3 8.2
2.8
Embodied Carbon, kg CO2/kg material 7.5
8.3
Embodied Energy, MJ/kg 110
150
Embodied Water, L/kg 110
1180

Common Calculations

Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
50
Strength to Weight: Axial, points 24 to 68
24 to 26
Strength to Weight: Bending, points 22 to 43
31 to 32
Thermal Diffusivity, mm2/s 7.9
64
Thermal Shock Resistance, points 21 to 59
10 to 11

Alloy Composition

Aluminum (Al), % 0
95.2 to 98
Carbon (C), % 0.32 to 0.45
0
Chromium (Cr), % 4.0 to 4.8
0.1 to 0.3
Cobalt (Co), % 4.0 to 4.5
0
Copper (Cu), % 0 to 0.25
0 to 0.25
Iron (Fe), % 81.4 to 85.5
0 to 0.7
Magnesium (Mg), % 0
1.0 to 1.5
Manganese (Mn), % 0.2 to 0.5
0.9 to 1.4
Molybdenum (Mo), % 0.3 to 0.55
0
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0.2 to 0.5
0 to 0.3
Sulfur (S), % 0 to 0.030
0
Tungsten (W), % 3.8 to 4.5
0
Vanadium (V), % 1.8 to 2.2
0
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15