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SAE-AISI M4 Steel vs. 204.0 Aluminum

SAE-AISI M4 steel belongs to the iron alloys classification, while 204.0 aluminum belongs to the aluminum alloys. There are 21 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI M4 steel and the bottom bar is 204.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
71
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 76
27
Tensile Strength: Ultimate (UTS), MPa 770 to 2150
230 to 340

Thermal Properties

Latent Heat of Fusion, J/g 260
390
Melting Completion (Liquidus), °C 1610
650
Melting Onset (Solidus), °C 1560
580
Specific Heat Capacity, J/kg-K 440
880
Thermal Conductivity, W/m-K 25
120
Thermal Expansion, µm/m-K 12
19

Otherwise Unclassified Properties

Base Metal Price, % relative 25
11
Density, g/cm3 8.3
3.0
Embodied Carbon, kg CO2/kg material 14
8.0
Embodied Energy, MJ/kg 210
150
Embodied Water, L/kg 110
1150

Common Calculations

Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 23
46
Strength to Weight: Axial, points 26 to 72
21 to 31
Strength to Weight: Bending, points 23 to 45
28 to 36
Thermal Diffusivity, mm2/s 6.9
46
Thermal Shock Resistance, points 24 to 68
12 to 18

Alloy Composition


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Aluminum (Al), % 0
93.4 to 95.5
Carbon (C), % 1.3 to 1.4
0
Chromium (Cr), % 3.8 to 4.8
0
Copper (Cu), % 0 to 0.25
4.2 to 5.0
Iron (Fe), % 75.9 to 81.4
0 to 0.35
Magnesium (Mg), % 0
0.15 to 0.35
Manganese (Mn), % 0.15 to 0.4
0 to 0.1
Molybdenum (Mo), % 4.3 to 5.5
0
Nickel (Ni), % 0 to 0.3
0 to 0.050
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0.2 to 0.45
0 to 0.2
Sulfur (S), % 0 to 0.030
0
Tin (Sn), % 0
0 to 0.050
Titanium (Ti), % 0
0.15 to 0.3
Tungsten (W), % 5.3 to 6.5
0
Vanadium (V), % 3.8 to 4.5
0
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15