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SAE-AISI M42 Steel vs. 2030 Aluminum

SAE-AISI M42 steel belongs to the iron alloys classification, while 2030 aluminum belongs to the aluminum alloys. There are 21 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI M42 steel and the bottom bar is 2030 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
70
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 78
26
Tensile Strength: Ultimate (UTS), MPa 810 to 2310
370 to 420

Thermal Properties

Latent Heat of Fusion, J/g 270
390
Melting Completion (Liquidus), °C 1540
640
Melting Onset (Solidus), °C 1490
510
Specific Heat Capacity, J/kg-K 450
870
Thermal Conductivity, W/m-K 20
130
Thermal Expansion, µm/m-K 12
23

Otherwise Unclassified Properties

Base Metal Price, % relative 30
10
Density, g/cm3 8.2
3.1
Embodied Carbon, kg CO2/kg material 7.4
8.0
Embodied Energy, MJ/kg 100
150
Embodied Water, L/kg 140
1140

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 24
45
Strength to Weight: Axial, points 28 to 79
33 to 38
Strength to Weight: Bending, points 24 to 48
37 to 40
Thermal Diffusivity, mm2/s 5.4
50
Thermal Shock Resistance, points 25 to 71
16 to 19

Alloy Composition


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Aluminum (Al), % 0
88.9 to 95.2
Bismuth (Bi), % 0
0 to 0.2
Carbon (C), % 1.1 to 1.2
0
Chromium (Cr), % 3.5 to 4.3
0 to 0.1
Cobalt (Co), % 7.8 to 8.8
0
Copper (Cu), % 0 to 0.25
3.3 to 4.5
Iron (Fe), % 76.3 to 81
0 to 0.7
Lead (Pb), % 0
0.8 to 1.5
Magnesium (Mg), % 0
0.5 to 1.3
Manganese (Mn), % 0.15 to 0.4
0.2 to 1.0
Molybdenum (Mo), % 9.0 to 10
0
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0.15 to 0.65
0 to 0.8
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.2
Tungsten (W), % 1.2 to 1.9
0
Vanadium (V), % 1.0 to 1.4
0
Zinc (Zn), % 0
0 to 0.5
Residuals, % 0
0 to 0.3