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SAE-AISI M42 Steel vs. 238.0 Aluminum

SAE-AISI M42 steel belongs to the iron alloys classification, while 238.0 aluminum belongs to the aluminum alloys. There are 21 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI M42 steel and the bottom bar is 238.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
76
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 78
28
Tensile Strength: Ultimate (UTS), MPa 810 to 2310
210

Thermal Properties

Latent Heat of Fusion, J/g 270
430
Melting Completion (Liquidus), °C 1540
600
Melting Onset (Solidus), °C 1490
510
Specific Heat Capacity, J/kg-K 450
840
Thermal Conductivity, W/m-K 20
100
Thermal Expansion, µm/m-K 12
21

Otherwise Unclassified Properties

Base Metal Price, % relative 30
12
Density, g/cm3 8.2
3.4
Embodied Carbon, kg CO2/kg material 7.4
7.4
Embodied Energy, MJ/kg 100
140
Embodied Water, L/kg 140
1040

Common Calculations

Stiffness to Weight: Axial, points 14
12
Stiffness to Weight: Bending, points 24
42
Strength to Weight: Axial, points 28 to 79
17
Strength to Weight: Bending, points 24 to 48
23
Thermal Diffusivity, mm2/s 5.4
37
Thermal Shock Resistance, points 25 to 71
9.1

Alloy Composition

Aluminum (Al), % 0
81.9 to 84.9
Carbon (C), % 1.1 to 1.2
0
Chromium (Cr), % 3.5 to 4.3
0
Cobalt (Co), % 7.8 to 8.8
0
Copper (Cu), % 0 to 0.25
9.5 to 10.5
Iron (Fe), % 76.3 to 81
1.0 to 1.5
Magnesium (Mg), % 0
0 to 0.25
Manganese (Mn), % 0.15 to 0.4
0
Molybdenum (Mo), % 9.0 to 10
0
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0.15 to 0.65
3.6 to 4.4
Sulfur (S), % 0 to 0.030
0
Tungsten (W), % 1.2 to 1.9
0
Vanadium (V), % 1.0 to 1.4
0
Zinc (Zn), % 0
1.0 to 1.5