SAE-AISI M42 Steel vs. 5456 Aluminum
SAE-AISI M42 steel belongs to the iron alloys classification, while 5456 aluminum belongs to the aluminum alloys. There are 21 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.
For each property being compared, the top bar is SAE-AISI M42 steel and the bottom bar is 5456 aluminum.
Metric UnitsUS Customary Units
Mechanical Properties
| Elastic (Young's, Tensile) Modulus, GPa | 200 | |
| 68 |
| Poisson's Ratio | 0.29 | |
| 0.33 |
| Shear Modulus, GPa | 78 | |
| 26 |
| Tensile Strength: Ultimate (UTS), MPa | 810 to 2310 | |
| 320 to 340 |
Thermal Properties
| Latent Heat of Fusion, J/g | 270 | |
| 390 |
| Melting Completion (Liquidus), °C | 1540 | |
| 640 |
| Melting Onset (Solidus), °C | 1490 | |
| 570 |
| Specific Heat Capacity, J/kg-K | 450 | |
| 900 |
| Thermal Conductivity, W/m-K | 20 | |
| 120 |
| Thermal Expansion, µm/m-K | 12 | |
| 24 |
Otherwise Unclassified Properties
| Base Metal Price, % relative | 30 | |
| 9.5 |
| Density, g/cm3 | 8.2 | |
| 2.7 |
| Embodied Carbon, kg CO2/kg material | 7.4 | |
| 9.0 |
| Embodied Energy, MJ/kg | 100 | |
| 150 |
| Embodied Water, L/kg | 140 | |
| 1170 |
Common Calculations
| Stiffness to Weight: Axial, points | 14 | |
| 14 |
| Stiffness to Weight: Bending, points | 24 | |
| 50 |
| Strength to Weight: Axial, points | 28 to 79 | |
| 33 to 35 |
| Strength to Weight: Bending, points | 24 to 48 | |
| 38 to 40 |
| Thermal Diffusivity, mm2/s | 5.4 | |
| 48 |
| Thermal Shock Resistance, points | 25 to 71 | |
| 14 to 15 |
Alloy Composition
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| Aluminum (Al), % | 0 | |
| 92 to 94.8 |
| Carbon (C), % | 1.1 to 1.2 | |
| 0 |
| Chromium (Cr), % | 3.5 to 4.3 | |
| 0.050 to 0.2 |
| Cobalt (Co), % | 7.8 to 8.8 | |
| 0 |
| Copper (Cu), % | 0 to 0.25 | |
| 0 to 0.1 |
| Iron (Fe), % | 76.3 to 81 | |
| 0 to 0.4 |
| Magnesium (Mg), % | 0 | |
| 4.7 to 5.5 |
| Manganese (Mn), % | 0.15 to 0.4 | |
| 0.5 to 1.0 |
| Molybdenum (Mo), % | 9.0 to 10 | |
| 0 |
| Nickel (Ni), % | 0 to 0.3 | |
| 0 |
| Phosphorus (P), % | 0 to 0.030 | |
| 0 |
| Silicon (Si), % | 0.15 to 0.65 | |
| 0 to 0.25 |
| Sulfur (S), % | 0 to 0.030 | |
| 0 |
| Titanium (Ti), % | 0 | |
| 0 to 0.2 |
| Tungsten (W), % | 1.2 to 1.9 | |
| 0 |
| Vanadium (V), % | 1.0 to 1.4 | |
| 0 |
| Zinc (Zn), % | 0 | |
| 0 to 0.25 |
| Residuals, % | 0 | |
| 0 to 0.15 |