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SAE-AISI M42 Steel vs. 8011A Aluminum

SAE-AISI M42 steel belongs to the iron alloys classification, while 8011A aluminum belongs to the aluminum alloys. There are 21 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI M42 steel and the bottom bar is 8011A aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
69
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 78
26
Tensile Strength: Ultimate (UTS), MPa 810 to 2310
100 to 180

Thermal Properties

Latent Heat of Fusion, J/g 270
400
Melting Completion (Liquidus), °C 1540
650
Melting Onset (Solidus), °C 1490
630
Specific Heat Capacity, J/kg-K 450
900
Thermal Conductivity, W/m-K 20
210
Thermal Expansion, µm/m-K 12
23

Otherwise Unclassified Properties

Base Metal Price, % relative 30
9.0
Density, g/cm3 8.2
2.7
Embodied Carbon, kg CO2/kg material 7.4
8.2
Embodied Energy, MJ/kg 100
150
Embodied Water, L/kg 140
1180

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 24
50
Strength to Weight: Axial, points 28 to 79
11 to 18
Strength to Weight: Bending, points 24 to 48
18 to 26
Thermal Diffusivity, mm2/s 5.4
86
Thermal Shock Resistance, points 25 to 71
4.6 to 8.1

Alloy Composition


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Aluminum (Al), % 0
97.5 to 99.1
Carbon (C), % 1.1 to 1.2
0
Chromium (Cr), % 3.5 to 4.3
0 to 0.1
Cobalt (Co), % 7.8 to 8.8
0
Copper (Cu), % 0 to 0.25
0 to 0.1
Iron (Fe), % 76.3 to 81
0.5 to 1.0
Magnesium (Mg), % 0
0 to 0.1
Manganese (Mn), % 0.15 to 0.4
0 to 0.1
Molybdenum (Mo), % 9.0 to 10
0
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0.15 to 0.65
0.4 to 0.8
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.050
Tungsten (W), % 1.2 to 1.9
0
Vanadium (V), % 1.0 to 1.4
0
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15

Comparable Variants