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SAE-AISI M42 Steel vs. A384.0 Aluminum

SAE-AISI M42 steel belongs to the iron alloys classification, while A384.0 aluminum belongs to the aluminum alloys. There are 21 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI M42 steel and the bottom bar is A384.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
74
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 78
28
Tensile Strength: Ultimate (UTS), MPa 810 to 2310
330

Thermal Properties

Latent Heat of Fusion, J/g 270
550
Melting Completion (Liquidus), °C 1540
610
Melting Onset (Solidus), °C 1490
510
Specific Heat Capacity, J/kg-K 450
880
Thermal Conductivity, W/m-K 20
96
Thermal Expansion, µm/m-K 12
21

Otherwise Unclassified Properties

Base Metal Price, % relative 30
11
Density, g/cm3 8.2
2.8
Embodied Carbon, kg CO2/kg material 7.4
7.5
Embodied Energy, MJ/kg 100
140
Embodied Water, L/kg 140
1010

Common Calculations

Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 24
50
Strength to Weight: Axial, points 28 to 79
32
Strength to Weight: Bending, points 24 to 48
38
Thermal Diffusivity, mm2/s 5.4
39
Thermal Shock Resistance, points 25 to 71
15

Alloy Composition


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Aluminum (Al), % 0
79.3 to 86.5
Carbon (C), % 1.1 to 1.2
0
Chromium (Cr), % 3.5 to 4.3
0
Cobalt (Co), % 7.8 to 8.8
0
Copper (Cu), % 0 to 0.25
3.0 to 4.5
Iron (Fe), % 76.3 to 81
0 to 1.3
Magnesium (Mg), % 0
0 to 0.1
Manganese (Mn), % 0.15 to 0.4
0 to 0.5
Molybdenum (Mo), % 9.0 to 10
0
Nickel (Ni), % 0 to 0.3
0 to 0.5
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0.15 to 0.65
10.5 to 12
Sulfur (S), % 0 to 0.030
0
Tin (Sn), % 0
0 to 0.35
Tungsten (W), % 1.2 to 1.9
0
Vanadium (V), % 1.0 to 1.4
0
Zinc (Zn), % 0
0 to 1.0
Residuals, % 0
0 to 0.5