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SAE-AISI M42 Steel vs. AWS E309

Both SAE-AISI M42 steel and AWS E309 are iron alloys. They have 66% of their average alloy composition in common. There are 22 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI M42 steel and the bottom bar is AWS E309.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
200
Poisson's Ratio 0.29
0.27
Shear Modulus, GPa 78
78
Tensile Strength: Ultimate (UTS), MPa 810 to 2310
620

Thermal Properties

Latent Heat of Fusion, J/g 270
300
Melting Completion (Liquidus), °C 1540
1410
Melting Onset (Solidus), °C 1490
1370
Specific Heat Capacity, J/kg-K 450
480
Thermal Conductivity, W/m-K 20
15
Thermal Expansion, µm/m-K 12
14

Otherwise Unclassified Properties

Base Metal Price, % relative 30
20
Density, g/cm3 8.2
7.8
Embodied Carbon, kg CO2/kg material 7.4
3.7
Embodied Energy, MJ/kg 100
52
Embodied Water, L/kg 140
180

Common Calculations

PREN (Pitting Resistance) 38
25
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 24
25
Strength to Weight: Axial, points 28 to 79
22
Strength to Weight: Bending, points 24 to 48
21
Thermal Diffusivity, mm2/s 5.4
4.0
Thermal Shock Resistance, points 25 to 71
16

Alloy Composition

Carbon (C), % 1.1 to 1.2
0 to 0.15
Chromium (Cr), % 3.5 to 4.3
22 to 25
Cobalt (Co), % 7.8 to 8.8
0
Copper (Cu), % 0 to 0.25
0 to 0.75
Iron (Fe), % 76.3 to 81
55.8 to 65.5
Manganese (Mn), % 0.15 to 0.4
0.5 to 2.5
Molybdenum (Mo), % 9.0 to 10
0 to 0.75
Nickel (Ni), % 0 to 0.3
12 to 14
Phosphorus (P), % 0 to 0.030
0 to 0.040
Silicon (Si), % 0.15 to 0.65
0 to 1.0
Sulfur (S), % 0 to 0.030
0 to 0.030
Tungsten (W), % 1.2 to 1.9
0
Vanadium (V), % 1.0 to 1.4
0