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SAE-AISI M42 Steel vs. EN AC-43100 Aluminum

SAE-AISI M42 steel belongs to the iron alloys classification, while EN AC-43100 aluminum belongs to the aluminum alloys. There are 21 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI M42 steel and the bottom bar is EN AC-43100 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
71
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 78
27
Tensile Strength: Ultimate (UTS), MPa 810 to 2310
180 to 270

Thermal Properties

Latent Heat of Fusion, J/g 270
540
Melting Completion (Liquidus), °C 1540
600
Melting Onset (Solidus), °C 1490
590
Specific Heat Capacity, J/kg-K 450
900
Thermal Conductivity, W/m-K 20
140
Thermal Expansion, µm/m-K 12
22

Otherwise Unclassified Properties

Base Metal Price, % relative 30
9.5
Density, g/cm3 8.2
2.6
Embodied Carbon, kg CO2/kg material 7.4
7.8
Embodied Energy, MJ/kg 100
150
Embodied Water, L/kg 140
1070

Common Calculations

Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 24
54
Strength to Weight: Axial, points 28 to 79
20 to 29
Strength to Weight: Bending, points 24 to 48
28 to 36
Thermal Diffusivity, mm2/s 5.4
60
Thermal Shock Resistance, points 25 to 71
8.6 to 12

Alloy Composition


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Aluminum (Al), % 0
86.9 to 90.8
Carbon (C), % 1.1 to 1.2
0
Chromium (Cr), % 3.5 to 4.3
0
Cobalt (Co), % 7.8 to 8.8
0
Copper (Cu), % 0 to 0.25
0 to 0.1
Iron (Fe), % 76.3 to 81
0 to 0.55
Lead (Pb), % 0
0 to 0.050
Magnesium (Mg), % 0
0.2 to 0.45
Manganese (Mn), % 0.15 to 0.4
0 to 0.45
Molybdenum (Mo), % 9.0 to 10
0
Nickel (Ni), % 0 to 0.3
0 to 0.050
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0.15 to 0.65
9.0 to 11
Sulfur (S), % 0 to 0.030
0
Tin (Sn), % 0
0 to 0.050
Titanium (Ti), % 0
0 to 0.15
Tungsten (W), % 1.2 to 1.9
0
Vanadium (V), % 1.0 to 1.4
0
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15