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SAE-AISI M42 Steel vs. EN AC-48100 Aluminum

SAE-AISI M42 steel belongs to the iron alloys classification, while EN AC-48100 aluminum belongs to the aluminum alloys. There are 21 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI M42 steel and the bottom bar is EN AC-48100 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
76
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 78
29
Tensile Strength: Ultimate (UTS), MPa 810 to 2310
240 to 330

Thermal Properties

Latent Heat of Fusion, J/g 270
640
Melting Completion (Liquidus), °C 1540
580
Melting Onset (Solidus), °C 1490
470
Specific Heat Capacity, J/kg-K 450
880
Thermal Conductivity, W/m-K 20
130
Thermal Expansion, µm/m-K 12
20

Otherwise Unclassified Properties

Base Metal Price, % relative 30
11
Density, g/cm3 8.2
2.8
Embodied Carbon, kg CO2/kg material 7.4
7.3
Embodied Energy, MJ/kg 100
130
Embodied Water, L/kg 140
940

Common Calculations

Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 24
51
Strength to Weight: Axial, points 28 to 79
24 to 33
Strength to Weight: Bending, points 24 to 48
31 to 38
Thermal Diffusivity, mm2/s 5.4
55
Thermal Shock Resistance, points 25 to 71
11 to 16

Alloy Composition


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Aluminum (Al), % 0
72.1 to 79.8
Carbon (C), % 1.1 to 1.2
0
Chromium (Cr), % 3.5 to 4.3
0
Cobalt (Co), % 7.8 to 8.8
0
Copper (Cu), % 0 to 0.25
4.0 to 5.0
Iron (Fe), % 76.3 to 81
0 to 1.3
Magnesium (Mg), % 0
0.25 to 0.65
Manganese (Mn), % 0.15 to 0.4
0 to 0.5
Molybdenum (Mo), % 9.0 to 10
0
Nickel (Ni), % 0 to 0.3
0 to 0.3
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0.15 to 0.65
16 to 18
Sulfur (S), % 0 to 0.030
0
Tin (Sn), % 0
0 to 0.15
Titanium (Ti), % 0
0 to 0.25
Tungsten (W), % 1.2 to 1.9
0
Vanadium (V), % 1.0 to 1.4
0
Zinc (Zn), % 0
0 to 1.5
Residuals, % 0
0 to 0.25