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SAE-AISI M48 Steel vs. 8090 Aluminum

SAE-AISI M48 steel belongs to the iron alloys classification, while 8090 aluminum belongs to the aluminum alloys. There are 19 material properties with values for both materials. Properties with values for just one material (12, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI M48 steel and the bottom bar is 8090 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
67
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 78
25
Tensile Strength: Ultimate (UTS), MPa 890 to 2390
340 to 490

Thermal Properties

Latent Heat of Fusion, J/g 260
400
Melting Completion (Liquidus), °C 1670
660
Melting Onset (Solidus), °C 1620
600
Specific Heat Capacity, J/kg-K 420
960
Thermal Expansion, µm/m-K 12
24

Otherwise Unclassified Properties

Base Metal Price, % relative 48
18
Density, g/cm3 8.7
2.7
Embodied Carbon, kg CO2/kg material 13
8.6
Embodied Energy, MJ/kg 190
170
Embodied Water, L/kg 160
1160

Common Calculations

Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 22
50
Strength to Weight: Axial, points 28 to 76
34 to 49
Strength to Weight: Bending, points 23 to 45
39 to 50
Thermal Shock Resistance, points 26 to 71
15 to 22

Alloy Composition


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Aluminum (Al), % 0
93 to 98.4
Carbon (C), % 1.4 to 1.5
0
Chromium (Cr), % 3.5 to 4.0
0 to 0.1
Cobalt (Co), % 8.0 to 10
0
Copper (Cu), % 0 to 0.25
1.0 to 1.6
Iron (Fe), % 63.8 to 69.8
0 to 0.3
Lithium (Li), % 0
2.2 to 2.7
Magnesium (Mg), % 0
0.6 to 1.3
Manganese (Mn), % 0.15 to 0.4
0 to 0.1
Molybdenum (Mo), % 4.8 to 5.5
0
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0.15 to 0.4
0 to 0.2
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.1
Tungsten (W), % 9.5 to 10.5
0
Vanadium (V), % 2.8 to 3.3
0
Zinc (Zn), % 0
0 to 0.25
Zirconium (Zr), % 0
0.040 to 0.16
Residuals, % 0
0 to 0.15