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SAE-AISI O6 Steel vs. 5754 Aluminum

SAE-AISI O6 steel belongs to the iron alloys classification, while 5754 aluminum belongs to the aluminum alloys. There are 23 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI O6 steel and the bottom bar is 5754 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 180
68
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 71
26
Tensile Strength: Ultimate (UTS), MPa 670 to 2070
200 to 330

Thermal Properties

Latent Heat of Fusion, J/g 260
400
Melting Completion (Liquidus), °C 1430
650
Melting Onset (Solidus), °C 1390
600
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 43
130
Thermal Expansion, µm/m-K 12
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
33
Electrical Conductivity: Equal Weight (Specific), % IACS 8.6
110

Otherwise Unclassified Properties

Base Metal Price, % relative 2.3
9.5
Density, g/cm3 7.7
2.7
Embodied Carbon, kg CO2/kg material 1.5
8.7
Embodied Energy, MJ/kg 21
150
Embodied Water, L/kg 47
1180

Common Calculations

Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 24 to 74
21 to 34
Strength to Weight: Bending, points 22 to 47
28 to 39
Thermal Diffusivity, mm2/s 12
54
Thermal Shock Resistance, points 22 to 69
8.9 to 14

Alloy Composition


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Aluminum (Al), % 0
94.2 to 97.4
Carbon (C), % 1.3 to 1.6
0
Chromium (Cr), % 0 to 0.3
0 to 0.3
Copper (Cu), % 0 to 0.25
0 to 0.1
Iron (Fe), % 94.6 to 97.7
0 to 0.4
Magnesium (Mg), % 0
2.6 to 3.6
Manganese (Mn), % 0.3 to 1.1
0 to 0.5
Molybdenum (Mo), % 0.2 to 0.3
0
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0.55 to 1.5
0 to 0.4
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15

Comparable Variants