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SAE-AISI S4 Steel vs. 2195 Aluminum

SAE-AISI S4 steel belongs to the iron alloys classification, while 2195 aluminum belongs to the aluminum alloys. There are 23 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI S4 steel and the bottom bar is 2195 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
69
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 72
26
Tensile Strength: Ultimate (UTS), MPa 670 to 2140
590

Thermal Properties

Latent Heat of Fusion, J/g 280
390
Melting Completion (Liquidus), °C 1430
660
Melting Onset (Solidus), °C 1390
550
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 44
130
Thermal Expansion, µm/m-K 13
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
34
Electrical Conductivity: Equal Weight (Specific), % IACS 8.7
100

Otherwise Unclassified Properties

Base Metal Price, % relative 2.2
31
Density, g/cm3 7.7
3.0
Embodied Carbon, kg CO2/kg material 2.0
8.6
Embodied Energy, MJ/kg 29
160
Embodied Water, L/kg 48
1470

Common Calculations

Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 25
46
Strength to Weight: Axial, points 24 to 77
55
Strength to Weight: Bending, points 22 to 48
53
Thermal Diffusivity, mm2/s 12
49
Thermal Shock Resistance, points 20 to 65
26

Alloy Composition


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Aluminum (Al), % 0
91.9 to 94.9
Carbon (C), % 0.5 to 0.65
0
Chromium (Cr), % 0.1 to 0.5
0
Copper (Cu), % 0
3.7 to 4.3
Iron (Fe), % 95.2 to 96.9
0 to 0.15
Lithium (Li), % 0
0.8 to 1.2
Magnesium (Mg), % 0
0.25 to 0.8
Manganese (Mn), % 0.6 to 1.0
0 to 0.25
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 1.8 to 2.3
0 to 0.12
Silver (Ag), % 0
0.25 to 0.6
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.1
Vanadium (V), % 0.15 to 0.35
0
Zinc (Zn), % 0
0 to 0.25
Zirconium (Zr), % 0
0.080 to 0.16
Residuals, % 0
0 to 0.15