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SAE-AISI S4 Steel vs. B390.0 Aluminum

SAE-AISI S4 steel belongs to the iron alloys classification, while B390.0 aluminum belongs to the aluminum alloys. There are 23 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI S4 steel and the bottom bar is B390.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
76
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 72
29
Tensile Strength: Ultimate (UTS), MPa 670 to 2140
320

Thermal Properties

Latent Heat of Fusion, J/g 280
640
Melting Completion (Liquidus), °C 1430
580
Melting Onset (Solidus), °C 1390
580
Specific Heat Capacity, J/kg-K 480
880
Thermal Conductivity, W/m-K 44
130
Thermal Expansion, µm/m-K 13
20

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
27
Electrical Conductivity: Equal Weight (Specific), % IACS 8.7
88

Otherwise Unclassified Properties

Base Metal Price, % relative 2.2
11
Density, g/cm3 7.7
2.8
Embodied Carbon, kg CO2/kg material 2.0
7.3
Embodied Energy, MJ/kg 29
130
Embodied Water, L/kg 48
940

Common Calculations

Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 25
51
Strength to Weight: Axial, points 24 to 77
32
Strength to Weight: Bending, points 22 to 48
38
Thermal Diffusivity, mm2/s 12
55
Thermal Shock Resistance, points 20 to 65
15

Alloy Composition


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Aluminum (Al), % 0
72.7 to 79.6
Carbon (C), % 0.5 to 0.65
0
Chromium (Cr), % 0.1 to 0.5
0
Copper (Cu), % 0
4.0 to 5.0
Iron (Fe), % 95.2 to 96.9
0 to 1.3
Magnesium (Mg), % 0
0.45 to 0.65
Manganese (Mn), % 0.6 to 1.0
0 to 0.5
Nickel (Ni), % 0
0 to 0.1
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 1.8 to 2.3
16 to 18
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.1
Vanadium (V), % 0.15 to 0.35
0
Zinc (Zn), % 0
0 to 1.5
Residuals, % 0
0 to 0.2