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SAE-AISI S4 Steel vs. EN AC-43200 Aluminum

SAE-AISI S4 steel belongs to the iron alloys classification, while EN AC-43200 aluminum belongs to the aluminum alloys. There are 23 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI S4 steel and the bottom bar is EN AC-43200 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
72
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 72
27
Tensile Strength: Ultimate (UTS), MPa 670 to 2140
190 to 260

Thermal Properties

Latent Heat of Fusion, J/g 280
540
Melting Completion (Liquidus), °C 1430
600
Melting Onset (Solidus), °C 1390
590
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 44
140
Thermal Expansion, µm/m-K 13
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
34
Electrical Conductivity: Equal Weight (Specific), % IACS 8.7
120

Otherwise Unclassified Properties

Base Metal Price, % relative 2.2
9.5
Density, g/cm3 7.7
2.6
Embodied Carbon, kg CO2/kg material 2.0
7.8
Embodied Energy, MJ/kg 29
150
Embodied Water, L/kg 48
1070

Common Calculations

Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 25
54
Strength to Weight: Axial, points 24 to 77
20 to 28
Strength to Weight: Bending, points 22 to 48
28 to 35
Thermal Diffusivity, mm2/s 12
59
Thermal Shock Resistance, points 20 to 65
8.8 to 12

Alloy Composition


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Aluminum (Al), % 0
86.1 to 90.8
Carbon (C), % 0.5 to 0.65
0
Chromium (Cr), % 0.1 to 0.5
0
Copper (Cu), % 0
0 to 0.35
Iron (Fe), % 95.2 to 96.9
0 to 0.65
Lead (Pb), % 0
0 to 0.1
Magnesium (Mg), % 0
0.2 to 0.45
Manganese (Mn), % 0.6 to 1.0
0 to 0.55
Nickel (Ni), % 0
0 to 0.15
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 1.8 to 2.3
9.0 to 11
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.2
Vanadium (V), % 0.15 to 0.35
0
Zinc (Zn), % 0
0 to 0.35
Residuals, % 0
0 to 0.15