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SAE-AISI T1 Steel vs. 5026 Aluminum

SAE-AISI T1 steel belongs to the iron alloys classification, while 5026 aluminum belongs to the aluminum alloys. There are 21 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI T1 steel and the bottom bar is 5026 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
70
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 80
26
Tensile Strength: Ultimate (UTS), MPa 770 to 2130
260 to 320

Thermal Properties

Latent Heat of Fusion, J/g 240
400
Melting Completion (Liquidus), °C 1810
650
Melting Onset (Solidus), °C 1750
510
Specific Heat Capacity, J/kg-K 410
890
Thermal Conductivity, W/m-K 20
130
Thermal Expansion, µm/m-K 12
23

Otherwise Unclassified Properties

Base Metal Price, % relative 45
9.5
Density, g/cm3 9.3
2.8
Embodied Carbon, kg CO2/kg material 8.2
8.9
Embodied Energy, MJ/kg 130
150
Embodied Water, L/kg 90
1150

Common Calculations

Stiffness to Weight: Axial, points 12
14
Stiffness to Weight: Bending, points 21
49
Strength to Weight: Axial, points 23 to 64
26 to 32
Strength to Weight: Bending, points 20 to 40
33 to 37
Thermal Diffusivity, mm2/s 5.2
52
Thermal Shock Resistance, points 23 to 64
11 to 14

Alloy Composition


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Aluminum (Al), % 0
88.2 to 94.7
Carbon (C), % 0.65 to 0.8
0
Chromium (Cr), % 3.8 to 4.5
0 to 0.3
Copper (Cu), % 0 to 0.25
0.1 to 0.8
Iron (Fe), % 73.2 to 77.2
0.2 to 1.0
Magnesium (Mg), % 0
3.9 to 4.9
Manganese (Mn), % 0.1 to 0.4
0.6 to 1.8
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0.2 to 0.4
0.55 to 1.4
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.2
Tungsten (W), % 17.3 to 18.8
0
Vanadium (V), % 0.9 to 1.3
0
Zinc (Zn), % 0
0 to 1.0
Zirconium (Zr), % 0
0 to 0.3
Residuals, % 0
0 to 0.15

Comparable Variants