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SAE-AISI T4 Steel vs. EN AC-46400 Aluminum

SAE-AISI T4 steel belongs to the iron alloys classification, while EN AC-46400 aluminum belongs to the aluminum alloys. There are 21 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI T4 steel and the bottom bar is EN AC-46400 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 210
72
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 80
27
Tensile Strength: Ultimate (UTS), MPa 800 to 2140
170 to 310

Thermal Properties

Latent Heat of Fusion, J/g 250
520
Melting Completion (Liquidus), °C 1810
610
Melting Onset (Solidus), °C 1750
570
Specific Heat Capacity, J/kg-K 410
890
Thermal Conductivity, W/m-K 21
130
Thermal Expansion, µm/m-K 12
22

Otherwise Unclassified Properties

Base Metal Price, % relative 55
9.5
Density, g/cm3 9.4
2.7
Embodied Carbon, kg CO2/kg material 8.5
7.8
Embodied Energy, MJ/kg 130
150
Embodied Water, L/kg 120
1070

Common Calculations

Stiffness to Weight: Axial, points 12
15
Stiffness to Weight: Bending, points 21
52
Strength to Weight: Axial, points 24 to 64
18 to 32
Strength to Weight: Bending, points 20 to 39
26 to 38
Thermal Diffusivity, mm2/s 5.4
55
Thermal Shock Resistance, points 24 to 64
7.8 to 14

Alloy Composition


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Aluminum (Al), % 0
85.4 to 90.5
Carbon (C), % 0.7 to 0.8
0
Chromium (Cr), % 3.8 to 4.5
0
Cobalt (Co), % 4.3 to 5.8
0
Copper (Cu), % 0 to 0.25
0.8 to 1.3
Iron (Fe), % 66.3 to 72.3
0 to 0.8
Lead (Pb), % 0
0 to 0.1
Magnesium (Mg), % 0
0.25 to 0.65
Manganese (Mn), % 0.1 to 0.4
0.15 to 0.55
Molybdenum (Mo), % 0.4 to 1.0
0
Nickel (Ni), % 0 to 0.3
0 to 0.2
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0.2 to 0.4
8.3 to 9.7
Sulfur (S), % 0 to 0.030
0
Tin (Sn), % 0
0 to 0.1
Titanium (Ti), % 0
0 to 0.2
Tungsten (W), % 17.5 to 19
0
Vanadium (V), % 0.8 to 1.2
0
Zinc (Zn), % 0
0 to 0.8
Residuals, % 0
0 to 0.25