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SAE-AISI T5 Steel vs. B390.0 Aluminum

SAE-AISI T5 steel belongs to the iron alloys classification, while B390.0 aluminum belongs to the aluminum alloys. There are 21 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI T5 steel and the bottom bar is B390.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 210
76
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 80
29
Tensile Strength: Ultimate (UTS), MPa 860 to 2140
320

Thermal Properties

Latent Heat of Fusion, J/g 250
640
Melting Completion (Liquidus), °C 1810
580
Melting Onset (Solidus), °C 1750
580
Specific Heat Capacity, J/kg-K 410
880
Thermal Conductivity, W/m-K 21
130
Thermal Expansion, µm/m-K 11
20

Otherwise Unclassified Properties

Base Metal Price, % relative 60
11
Density, g/cm3 9.4
2.8
Embodied Carbon, kg CO2/kg material 11
7.3
Embodied Energy, MJ/kg 170
130
Embodied Water, L/kg 140
940

Common Calculations

Stiffness to Weight: Axial, points 12
15
Stiffness to Weight: Bending, points 21
51
Strength to Weight: Axial, points 25 to 63
32
Strength to Weight: Bending, points 21 to 39
38
Thermal Diffusivity, mm2/s 5.5
55
Thermal Shock Resistance, points 26 to 66
15

Alloy Composition


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Aluminum (Al), % 0
72.7 to 79.6
Carbon (C), % 0.75 to 0.85
0
Chromium (Cr), % 3.8 to 5.0
0
Cobalt (Co), % 7.0 to 9.5
0
Copper (Cu), % 0 to 0.25
4.0 to 5.0
Iron (Fe), % 60.6 to 68.3
0 to 1.3
Magnesium (Mg), % 0
0.45 to 0.65
Manganese (Mn), % 0.2 to 0.4
0 to 0.5
Molybdenum (Mo), % 0.5 to 1.3
0
Nickel (Ni), % 0 to 0.3
0 to 0.1
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0.2 to 0.4
16 to 18
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.1
Tungsten (W), % 17.5 to 19
0
Vanadium (V), % 1.8 to 2.4
0
Zinc (Zn), % 0
0 to 1.5
Residuals, % 0
0 to 0.2